Lignocellulosic materials are promising alternative feedstocks for bioethanol production. However, the recalcitrant nature of lignocellulosic biomass necessitates an efficient pretreatment pretreatment step to improve the yield of fermentable sugars and maximizing the enzymatic hydrolysis efficiency. Microwave pretreatment may be a good alternative as it can reduce the pretreatment time and improve the enzymatic activity during hydrolysis. The overall goal of this paper is to expand the current state of knowledge on microwave-based pretreatment of lignocellulosic biomass and microwave assisted enzymatic reaction or Microwave Irradiation-Enzyme Coupling Catalysis (MIECC). In the present study, a comparison of microwave assisted alkali pretreatment was tried using Oil Palm empty fruit bunch. The microwave assisted alkali pretreatment of EFB using NaOH, significantly improved the enzymatic saccharification of EFB by removing more lignin and hemicellulose and increasing its accessibility to hydrolytic enzymes. The results showed that the optimum pretreatment condition was 3% (w/v) NaOH at 180 W for 12 minutes with the optimum component loss of lignin and holocellulose of about 74% and 24.5% respectively. The subsequent enzymatic saccharification of EFB pretreated by microwave assisted NaOH (3% w/v); resulted in 411 mg of reducing sugar per gram EFB at cellulose enzyme dosage of 20 FPU. The overall enhancement by the microwave treatment during the microwave assisted alkali pretreatment and microwave assisted enzymatic hydrolysis was 5.8 fold. The present study has highlighted the importance of well controlled microwave assisted enzymatic reaction to enhance the overall reaction rate of the process.
Our society relies on fossil fuels for its energy needs. Any event that threatens their availability influences the cost of petroleum supply. Additionally, the negative impact of fossil fuels on the environment, particularly greenhouse gas emissions, has imposed a critical need on the society to identify and develop renewable fuel alternatives [
Processing of palm for oil extraction leads to the formation of several by-products and residues. The palm trunks and fronds, empty fruit bunches (EFB), pressed fruit fibers (mesocarp fibers), shells and palm oil mill effluent (POME), which is produced at the palm oil mill, have economic values. In the past, these products of oil palm were not effectively utilised and in many instances had caused severe pollution problems. The empty fruit bunches (EFB) are the solid residue that is produced in the highest amount from the fresh fruit bunches (FFB) of oil palm. Oil palm is the largest plantation sector in Malaysia. It accounts for about 17.08 million tones of lignocellulosic materials in the form of empty fruit bunch (EFB) which are produced from the oil palm processing industries [
The main challenge of saccharification of the EFB is the hemicellulose and lignin content [
Microwave irradiation has been widely used in many areas because of its high heating efficiency and easy operation. Advantages of microwave-based technologies include reduction of process energy requirements, uniform and selective processing, and the ability to start and stop the process instantaneously [23,24]. The earliest known study involving microwave pretreatment examined the effect of microwave radiation on rice straw and bagasse immersed in water and reported an improvement in total reducing sugar production by a factor of 1.6 for rice straw and 3.2 for bagasse in comparison to untreated biomass [
Microwave assisted enzymatic reactions or also called as Microwave Irradiation-Enzyme Coupling Catalysis (MIECC) reactions have been proven as a useful tool for many enzymatic transformations in both aqueous and organic solutions [30-32]. It has been proposed that in case of low power of high-frequency electromagnetic field the nonthermal activation of enzyme may be observed [33,34]. The study of enzymes working at microwave conditions is of great importance from both the scientific and industrial view point.
The objective of this study is to evaluate the efficiency of pretreatment and enzymatic hydrolysis by combination of microwave-alkali and Microwave IrradiationEnzyme Coupling Catalysis (MIECC) on EFB to enhance fermentable sugar production.
Oil palm EFB were collected from Seri Ulu Langat Palm Oil Mill in Dengkil, Selangor, Malaysia. EFB obtained after fruit extraction were sent to the laboratory without drying and/or milling.
The chemical reagents were of analytical grade and used without further purification. Sodium hydroxide was purchased from Merck; acetic acid, sulfuric acid, calcium chloride, ammonium sulphate, magnesium sulphate, anhydrous ethanol, calcium hydroxide and anhydrous glucose were purchased from J. T. Baker.
Microwave treatments were carried out using a domestic microwave oven (Samsung, CE2877 N, Korea) with an operating frequency of 2450 MHz. The microwave oven provided microwave radiation at variable power levels of 100 W, 180 W, 300 W, 450 W, 600 W and 850 W.
Collected EFB samples were washed with distilled water vigorously to remove all mud, dust and other unwanted substances. Washed sample was dried in oven at 105˚C for 24 h to get constant dry weight. Dried EFB fiber was ground with milling machine to obtain desired particle size of 1 - 2 mm (No. 18 mesh sieve). The milled EFB samples were stored in sealed plastic bag at room temperature until used for pretreatment.
The total lignin content was determined as the sum of acid insoluble lignin (or Klason lignin) and acid soluble lignin contents and were determined by the NREL procedure [
where;
Abs = average UV-vis absorbance for the sample (in triplicate) at 320 nm;
Volume = volume of filtrate (sample);
ε = Absorptivity of lignin at specific 320 nm wavelength-(30 L/g·cm);
W = weight of sample in milligrams.
The insoluble portion of the sample from the previous acid treatment was used to determine the acid insoluble lignin fraction using gravimetric method. The insoluble fraction from the acid hydrolysis was dried in an oven at 105˚C for 12 h. The crucible was cooled in a desiccator for 15 min and then weighed accurately. Lignin (acid insoluble) was calculated as follows:
Holocellulose was determined with the chlorination method described by the [
Cellulose was calculated after holocellulose content determination by further treating the obtained fibers with sodium hydroxide and acetic acid. Hemicellulose content was calculated by subtracting the cellulose content from the holocellulose content.
Alkaline pretreatment of EFB fiber was carried out in 250 mL glass bottles with screw cap. 3% (w/v) NaOH (100 mL) was added to milled EFB samples (1:10 solid to liquid ratio). With the cap of the bottles slightly loose, the samples were heated by subjecting to microwave treatment in a microwave oven. Output power was set at 180 W and the exposure time was varied at 3, 6, 9, 12, 15, 18 and 21 min. This power level was chosen since it allowed for sufficient lengths of pretreatment time without drastic volumetric losses of the liquid phase. After pretreatment reaction, the samples were filtered to separate the insoluble solid fiber from the soluble fraction. The insoluble solid fiber was washed with water until neutral pH, and dried at 105˚C for 4 hr. The fiber was then determined for its lignin, cellulose and hemicelluloses sugar contents. The decrease in lignin, cellulose, and hemicellulose after microwave-alkaline pretreatment were calculated. For comparison similar treatment with 3% NaOH was performed by heating in the water bath at 50˚C for 20, 40, 60, 80, 100 and 120 min (without the microwave).
Fourier Transform Infrared spectroscopic (FTIR) analysis was performed to detect changes in functional groups that may have been caused by the pretreatment process. FTIR analysis was carried using a Schimadzu Spectrometer with detector at 4 cm−1 resolution and 25 scan per sample. Discs were prepared by mixing 3 mg of dried sample with 300 mg of KBr (Spectroscopic grade) in an agate mortar. The resulting mixture was successfully pressed at 10 Mpa for 3 min to produce a pellet which was then used for the analysis.
The EFB biomass pretreated by 3% (w/v) NaOH solution and microwave at the optimal time (the duration of microwave exposure that gave highest lost of lignin content of the EFB during the alkali pretreatment) was chosen for further experiments. These were subjected to enzymatic saccharification which was carried out using commercial cellulase (6.0 FPU, (Filter Paper Unit)/mg) from Trichoderma reesei (E.C. 3.2.1.4). The cellulose enzyme was supplemented with β-glucosidase or cellobiase (250 U/ mL) from Aspergillus niger (E.C. 3.2.1.21). The enzymes were obtained from Novozyme North America, Inc. (Franklinton, NC, USA). The addition β-glucosidase (cellobiase) was necessary to mitigate cellobiose inhibition of cellulase [
The enzymatic saccharification of the pretreated EFB was performed by soaking 5 g of pretreated EFB in 100 mL of 0.05 M citrate phosphate buffer (pH 5.0). The sample was shaken in a mechanical shaker for 40 min at 150 rpm. A dose of 0.005% sodium azide was introduced to avoid any microbial contamination; and 1.0% (v/v) of Tween 80 was added to facilitate the enzymatic action. Seven separate samples were loaded with cellulase (5, 10, 15, 20, 25, 30, 35, FPU) per gram of pretreated EFB biomass. The β-glucosidase was loaded with a constant concentration of 40 U per gram of pretreated solid EFB for all the seven samples. The mixture was shaken in a mechanical shaker for 3 min at 150 rpm.
The mixtures were then subjected to the microwave treatment at output power of 100 W in a microwave oven (Samsung, CE2877 N, Korea) and the hydrolysis was carried out for 4 hr which consisted of a 1 min break after every 10 minutes microwave exposure. During the 1 min break, the sample mixture was removed from the microwave oven and mixed well using a mechanical shaker (150 rpm). After 1 min of mixing the sample was put back into the microwave oven and exposed to microwave irradiation for another 10 min. The 10 min cycle was continued until the 4 hr of incubation time was reached (about 24 cycles). After the 4 hr hydrolysis with microwave treatment at 100 W, the flasks were kept in a water bath at 50˚C for up to 5 min. At the end of 5 min, the supernatant was used to estimate the reducing sugar released for each flask. The reducing sugar was estimated by 3,5-dinitrosalicylic acid (DNS) method [
The result will indicate the optimal amount of cellulase enzyme required for hydrolysis under microwave irradiation to achieve the highest amount of reducing sugar. The control samples were not subjected to the microwave irradiation, but were incubated at 50˚C in a shaking water bath (120 rpm) and incubated for 48 hr. The supernatant was analyzed for reducing sugars as before after the end of the incubation period.
Characterization of EFB was carried out to determine major of principal components of EFB and the composition is shown in
for ethanol production. The lignin content was nearly half of the holocelulosic composition and comparable to lignin contents of hardwoods [
Particle size reduction increases the surface area to volume ratio and improves enzyme accessibility to the active binding sites for the subsequent enzymatic hydrolysis and fermentation steps. It was reported by [
The two most commonly studied chemical methods in the pretreatment of lignocellulosic biomass are the acid and alkaline pretreatments. Acid pretreatment results in disruptions of covalent bonds, hydrogen bonds and van der Waals forces, that, hold together the biomass components. This consequently, causes solubilization of hemicellulose and reduction of cellulose crystallinity [
The loss of lignin in the pretreatment is one of the most important indicators of pretreatment effectiveness because the presence of lignin impedes enzymatic hydrolysis of the carbohydrates [
curred at 3 - 4 min of the treatment [
The major effect of pretreatment using alkali is the removal of lignin from the biomass. In the process, the structural disruption improves accessibility of carbohydrates to enzymes. The use of microwave radiation is a promising pretreatment process that utilizes thermal and non-thermal effects generated by microwaves in aqueous environments. Superiority of activating polysaccharides by microwave irradiation may be due to direct delivery of microwave energy to polysaccharides through molecular interactions with electromagnetic field. The electric and magnetic field components of microwaves apply forces that are rapidly changing direction at the rate of 2.4 × 109 times per second [
The choice of using NaOH as the medium is based on the fact that the effects of microwave-based processes depend on the polar characteristics of the system. These polar characteristics are defined by the dipole moments of species in the system. NaOH has a dipole moment of 6.89 Debye, which is much higher than the dipole moments for H2SO4 and deionized water, which are 3.09 and 2.12, respectively [
Hence the advantage of using microwave is that it reduces the time required for the delignification process significantly and uses less electrical energy. Similarly, pretreatment of Bermuda grass using microwave at a power level of 250 W with 1% NaOH for 10 min removed nearly 65% of the lignin and retained 87% of the glucan [
FTIR spectroscopy was used to investigate the changes of cellulosic structures during microwave pretreatment.
for native and microwave assisted alkali pretreated EFB. This indicates that there were structural changes of cellulose after pretreatment. Major changes were broadening of band at 3200 - 3400 cm−1 which was associated with the O-H stretching of the hydrogen bonds. The peak of −CH2 stretching near 2900 cm−1 were easily distinguishable from native as well as microwave assisted alkali pretreated EFB. Bands at 1000 - 1200 cm−1 were related to structural features of cellulose and hemicelluloses. The enhancement of absorption peaks at 1000 - 1100 cm−1 after pretreatment indicate the increase in cellulose content in the solid residue [
The peak of O-H stretching at 3300 cm−1 and the peak of −CH2 stretching near 2900 cm−1 are the distinguished features of cellulose. The O-H bond at 3400 cm−1 is affected by microwave assisted alkali treatment and its intensity is decreased. It has been reported that microwave irradiation enhances the saponification of intermolecular ester bonds cross-linking xylan hemicelluloses and other components such as lignin and other hemicelluloses and hence the O-H band intensity tends to decrease due to its consumption in this reaction.
After identifying the optimum pretreatment conditions, optimization of the enzymatic saccharification was carried out on the pretreated EFB biomass. Hydrolysis of cellulosic biomass prior to fermentation to ethanol is a very important step because the yeast, S. cerevisiae, is non-amylolytic microbe.
2.2 fold as compared with the non-microwave enzymatic hydrolysis process.
Using microwave irradiation, it is often possible to accelerate the rate of reactions and hence reduce the reaction time and the energy consumption [55,56]. Nonthermal effects or microwave effect has been observed in a number of microwave assisted catalytic or enzymatic reactions [33,57]. It has been proposed that at low power level of microwave irradiation, the significant contributor is the non-thermal effects, while the thermal effect plays only a minor role. Non-thermal effects refer to interactions resulting in non-equilibrium energy fluctuation distributions or deterministic, time-averaged drift motion of matter (or both) [58,59]. This provides the molecule collision under microwave irradiation extra driving force, which results in higher rate of reaction under microwave irradiation as long as the enzyme is not deactivated by microwave. Under low power level of microwave irradiation, the active site of the enzyme molecules may undergo conformational changes and the microwave energy can modulate the configuration of enzyme molecules by accelerating the molecular rotation, which can provide more chance to make the substrates fit to the enzyme per unit of time [33,57,60]. Another aspect to note is that the amount of enzyme required to achieve maximum yield was also less for the case of microwave assisted hydrolysis. This suggests that the microwave irradiation was able to lower down the activation energy of the reaction and hence increases the rate of reaction. In their work on biodiesel production, [
As shown in
The microwave experiments were carried out at low power level and constant temperature. The removal of
lignin accompanied by the disruption of the biomass structure improves the accessibility to hydrolytic enzymes. These factors along with changes in the crystallinity of cellulose during microwave-alkaline pretreatment contribute to increased sugar yields. Other reports have also shown that relatively short duration of the microwave treatment was superior in destroying the starch crystalline arrangement in the hydrolysis of starch to reducing sugar [
This study examined the potential of microwave-based pretreatment and microwave assisted enzymatic reaction on EFB of Oil Palm. It was determined that the most efficient method for utilizing microwave radiation as a pretreatment process was at lower power levels in combination with dilute NaOH. The highest reducing sugar yields were obtained for microwave-NaOH pretreatment at 180 W for 12 minutes with the biomass immersed in 3% NaOH solution.
Results comparable to conventional NaOH pretreatments were obtained at only one-seventh of the residence time. The present study had also highlighted the importance of well controlled microwave assisted enzymatic reaction to enhance the overall reaction rate of the process. It should be noted that enzymatic hydrolysis of lignocelulosic material using typical enzymes was successfully carried out under microwave condition. The effect of microwave irradiation strongly depends on; microwave power level-higher levels of MW may cause denaturation of the enzyme. The dominant factor in the microwave assisted reaction in this study may be treated as non-thermal effects. The Microwave Irradiation-Enzyme Coupling Catalysis (MIECC) or microwave assisted enzymatic reaction effects on reducing sugar production had shown a reaction rate increase of 2.3 fold and with less enzyme requirement.