Modern Research in Catalysis
Vol.2 No.3(2013), Article ID:34067,10 pages DOI:10.4236/mrc.2013.23015

Investigation on the Catalytic Behavior of Fe Loaded on Encapsulated Titanium for Sonocatalytic Degradation of Amaranth: Characterization and Reusability Study

Atheel Hassan Alwash1,2*, Ahmed Zuhairi Abdullah1, Norli Ismail3

1School of Chemical Engineering, Universiti Sains Malaysia, Penang, Malaysia

2Department of Chemistry, College of Science, Al-Nahrain University, Baghdad, Iraq

3School of Industrial Technology, Universiti Sains Malaysia, Penang, Malaysia

Email: *atheel_eng78@yahoo.com

Copyright © 2013 Atheel Hassan Alwash et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Received March 6, 2013; revised April 11, 2013; accepted May 9, 2013

Keywords: Stability of Catalyst; Hydrophilic Properties; Sonocatalytic Degradation; Amaranth

ABSTRACT

The present study addressed the properties affecting the activity of a new heterogeneous catalyst Fe/Ti-NaY in the ultrasonic irradiated for decolorization of amaranth dye in aqueous solution. The catalyst was prepared by the ion exchange and impregnation method. Different characterization techniques, i.e. XRD, AFM, TEM and SEM/EDAX were done to characterize the properties of the fresh and used catalyst. This catalyst was able to keep its stability and high activity without any noticeable reduction in the decolorization efficiency of amaranth after three cycles of reaction. The X-ray diffraction proved the high stability and the crystallinity for the reuse catalyst. The COD removal for the fresh and used catalyst with and without calcination was 57%, 36% and 20% respectively. The hydrophilic properties of the heterogeneous catalyst increased slightly due to the loading of Ti and Fe ions.

1. Introduction

In the recent years, sonocatalytic degradation for waste water treatment was considered as a novel technology. Ultrasonic waves have the ability to decompose water molecules into extremely reactive hydrogen atoms (H+) and hydroxyl radicals (OH) by the heat generated from the cavity implosion. This cavity implosion is responsible for the high localized temperature and pressure inside the bubble. Commonly, the generation of highly reactive species such as hydroxyl (OH), hydrogen (H), hydroperoxyl OH2 radicals and hydrogen peroxide is achieved under these extreme conditions [1]. However, the efficiency of sonolysis process is still not sufficient alone and cannot be used in the practical treatment of refractory organic pollutants, due to its limited degradation rate [2]. Therefore, there is the necessity to use a heterogeneous catalyst combined with ultrasonic irradiation to increase the activity of the process [3].

The synergetic effect between ultrasound irradiation and heterogeneous catalyst provides advantages in addition to the formation of radical species.

 

The ultrasonic process offers clean reactive surfaces for the catalyst during the reaction by the removal of reactive intermediates or by-products from the catalyst surface. In addition, the division of the catalyst into small particles offers a higher surface area maintained to allow higher mass transfer which considered as the main advantages of ultrasound system over other AOPs [4].

Titanium dioxide is one of the most efficient photocatalysts owing to its high stability, super hydrophilic properties and its low cost. However, it has poor catalytic activity when used alone due to the fast charge carrier recombination in addition to the recycling difficulties [5]. Therefore there is a need to overcome these drawbacks by doping metals to increase the activity of titanium oxide [6]. Different reports have been attempted dealing with the modification of bare TiO2 e.g. Jamalluddin and Abdullah [7], Wang et al. [8], Pang and Abdullah [9] and Zhu et al. [10] and many other successful reports all concluded that the modified TiO2 show significant enhancement in sonocatalytic activity for the degradation of dyes comparing to the unmodified TiO2. Furthermore, the use of adsorbents to act as supports for TiO2 particles such as zeolite was another solution to solve the drawbacks of bare TiO2. Different advantages have been obtained from the loading of TiO2 on zeolite i.e. increasing the concentration of TiO2 without the problems of aggregation especially at higher concentration, uncomplicated separation or filtration process, the adsorption of intermediate products that are produce after the reaction, the ability to concentrate the pollutants near TiO2 particles and recyclability of the catalyst [11].

Therefore in this study, the co-loading of both Fe and Ti with the framework of zeolite will give the chance to occupymost of the internal and external surface areas of zeolite with active metals thus enhance the catalytic activity. Furthermore, the synergistic between Fe and encapsulated TiO2 can retard the recombination between e-h+ pair generated from the irradiated TiO2 nano particles by ultrasonic and solve the problems of separation and reusability which consequently improve the catalytic activity. The main goal of this research was to characterize the fresh and reused catalyst and to investigate the reusability and stability of this catalyst for the degradation of amaranth after many consecutive cycles under ultrasonic reaction. In addition, to the investigation of hydrophilic/hydrophobic properties of the produced catalyst that appreciably affected its activity after the doping of those metals.

2. Experimental

2.1. Materials

H-Y zeolite with Si/Al 15 was obtained from Zeolyst International; Amaranth dye (content 90%) purchased from Sigma and was used without further purification. Meanwhile, other chemical such as potassium titanooxalate dehydrate was obtained from Sigma-Aldrich, sodium chloride was supplied by J. T. Baker, Iron (III) nitrate nonhydrate was obtained from Merck Sdn. Bhd, hydrogen peroxide (35%) was supplied by R& M Chemicals. The Di-water, purified with an Elga-Pure Water Purification system, was used for preparing of all solutions in this study.

2.2. Preparation Method

2.2.1 Preparation of NaY

The dried H-Y zeolite was converted to the sodium form by means of an ion exchange method [12]. The zeolite was first washed with 1 M NaCl at 80 ºC for 4 h in such a way that the ratio of zeolite to sodium chloride solution was 1:80. The slurry was then filtered and washed with deionized water to remove the excess amount of NaCl. In order to get complete exchange of sodium into zeolite, the procedure was repeated twice. The sample was then dried over night at a temperature of 80˚C and then calcined in a muffle furnace at 550˚C for 5 h.

2.2.2. Preparation of TiO2 Encapsulated into Na-Zeolite

TiO2 modified NaY was prepared using similar procedure as reported by Liu et al. [13]. Different concentrations of potassium titanooxalate (0.56 − 2.823 × 10−2 mol/L) solution was prepared in 100 mL water. One gram of support (Na-Y) was added to each concentration and stirred for 12 h. After the ion exchange step, the catalyst was filtered with membrane filter (0.45 µm pore size) and then washed with excessive amount of water to avoid the physically adsorbed titanium species from aggregating on the external surface of zeolites then followed by drying overnight in an oven at 100˚C. The above procedure was repeated twice to achieve higher loading of titanium and the catalysts were denoted as Ti1-NaY, Ti2-NaY, Ti3-NaY and Ti4-NaY according to the increasing titanium amount in the catalyst. After the calcination step of the samples at 550˚C for 5 h with a heating rate 5 K/min, they were ground into fine powder and kept in a dry cabinet.

2.2.3. Preparation of Fe (III)/Ti4-NaY by Impregnation Method

The higher loading of titanium Ti4-NaY was chosen as a support for the loading of Fe ions ranging from (0.2 - 1.0) wt%. Fe (III)/Ti4-NaY catalyst was prepared using wet impregnation method. Different wt% of Fe (III) nitrate was dissolved in 100 mL deionized water and then a known amount of Ti4-NaY catalyst was added into the solution and mixed for 24 h at room temperature. After mixing was completed the solution was evaporated using water bath at 100˚C under continuous stirring. The obtained catalysts were dried over night at 100˚C and then calcined at 500˚C for 4 h. The final obtained catalysts were named according to the different Fe loading onto Ti4-NaY such as 0.2% Fe/Ti4-NaY, 0.4% Fe/Ti4-NaY, 0.6% Fe/Ti4-NaY, 0.8% Fe/Ti4-NaY and 1.0% Fe/Ti4- NaY.

2.3. Characterization of Catalyst

The characterization of the catalysts with different analytical techniques was performed on the titanium encapsulated into Na-Y. The reflectance of the solid samples was determined using UV-VIS spectrophotometer (Perkin Elmer Lambda 35) with wavelengths from 190 - 1100 nm. The transmittance electron microscopy (TEM) imaging was equipped with an image analyzer and operated at 120 Kv. The roughness of the catalyst surface was checked using SPA 400 AFM technique. Meanwhile X-ray diffraction patterns were obtained using XRD (Philips Goniometer PW 1820 diffractometer) method and the surface morphology was studied using SEM unit (Oxford INCA/ENERGY-350) with energy dispersive X-ray analysis (EDAX) system for both fresh and used catalysts.

2.4. Sonocatalytic Reaction

All experiments were carried out in 100 mL cylindrical vessels and they were placed in an ultrasonic water bath with an output power fixed at 50 W and an ultrasonic frequency of 40 KHz. for 2 h. Before the sonocatalytic reaction was started, the solution was stirrer for 30 min at room temperature to maintain a good dispersion of catalyst with the dye solution and to allow any possible adsorption of the dye on the catalysts.

The catalytic activity was examined by calculating the decolorization efficiency of amaranth using a UV-vis spectrophotometer. During the reaction, 7 ml of solution was withdrawn at each interval time and centrifuged using Kubota 5910 centrifuge to separate the supernatant and the catalyst particles. Then, concentration of the dye solution was determined at a maximum absorbance wavelength of 521 nm. The decolorization efficiency and the COD removal of the catalyst were calculated according to the following equations:

(1)

(2)

where Cₒ (mg/L) is the initial concentration of dye, Ct (mg/L) is the concentration of dye at certain reaction time, t (min). While CODₒ (ppm) is the initial COD of the dye, CODt (ppm) is the COD of the dye at certain reaction time, t (min).

3. Results and Discussion

3.1. Characterization of Catalyst

3.1.1. UV-Vis Reflectance Spectra

The UV-vis reflection spectra were carried out for the parent NaY, encapsulated TiO2 (Ti4-NaY), Fe/Ti4-NaY with that of bare TiO2 as reference and the results are shown in Figure 1. A Blue shift was observed towards shorter wave lengths about 372 nm for the Ti4-NaY compared to the bare TiO2 that had a wave length of about 390 nm. The provenance of such blue shift towards shorter wave length was due to the quantum size effect for semiconductors as the particle size slightly decreased after the incorporation of TiO2 into the pores of the zeolite. Easwaramoorthi and Natarajan [15] investigated the difference in UV-vis spectra for both titanium oxide anchored at the surface of zeolite or encapsulated into the pores of it and the results showed that TiO2 anchored at the surface of zeolite showed red shift towards higher wave length while the TiO2 encapsulated into zeolite

Figure 1. The reflection spectra of bare TiO2, NaY, Ti4-NaY and Fe/Ti4-NaY.

showed a blue shift towards shorter wave length. In contrary to Ti4-NaY, the unmodified NaY support did not show any decrease in its reflectance spectra however after encapsulation titanium into the NaY a sharp decrease in the reflectance spectra was detected due to the presence of TiO2 into the samples. Joshi et al. [16] reported that the sudden fall in the reflection spectra indicates the presence of optical band gap in these samples.

As the catalyst Ti4-NaY was considered as a support for the loading of Fe due to the higher amount of titanium into NaY. The loading of Fe (III) ions into the Ti4-NaY showed a red shift towards higher wave length from 400 - 600 nm for different loadings of Fe (III), i.e. 0.2, 0.4, 0.6, 0.8 and 1.0 wt% compared to the Ti4-NaY which showed a wave length of about 372 nm. The shift towards higher wave length caused an enhancement in the absorption of light at the visible region signifying the improvement in the band gap energy of the catalyst. This enhancement was ascribed to the excitation of 3d electrons from the Fe doping ions to the conduction band of Ti4-NaY [17]. Wu et al. [18] reported that a red shift was observed in the diffuse reflectance spectra for the TiO2 after the doping with 0.5% Fe ions.

The energy gaps for the bare TiO2, TiO2 encapsulated into NaY and Fe/Ti4-NaY were calculated from their reflection spectra obtained from the UV-vis analysis. The energy gaps were found to decrease from 3.7 eV for Ti4- NaY to 3.5, 3.3, 2.9, 2.8 and 2.8 eV for (0.2 - 1.0) wt% of Fe. At higher concentration of Fe, i.e. 1.0 wt%, no significant decrease in the energy gap was observed.

This indicated that there was an optimum value for the doping of ions and above this optimum loading value the optical gap showed no more dependence on the metal ions. Gúth, S. R. Lukič [19] suggest that increasing the Fe content above 1% makes the Fe ions present as a separate center which weakly interacts with the structure of material as a result Fe content above 1% will have no effect on the energy gap pattern.

3.1.2. Transmittance Electron Microscopy (TEM)

In order to investigate the position of the loaded metals i.e. TiO2 and Fe with respect to zeolite structure either encapsulated into zeolite structure or exist at the external surface of it, the TEM images were taken for NaY, titanium encapsulated into NaY (Ti4-NaY) and Fe loaded onto encapsulated titanium (0.8% Fe/Ti4-NaY) catalyst as in Figure 2. The TEM images in Figure 2(a) at magnification of 45 K present the NaY structure before the loading of any metals and no dark spots where detected with its crystalline. However, there were dark and light spots that were distinguished at the outside and the inner side of the nanoporous structure as shown in image (b and c) at 45 k magnification. The appearance of small spot in Figure 2(b) was ascribed to existence of TiO2 clusters between the crystal lattice of zeolite, in other word shielded by the zeolite structure (Ti has heavier molecular weight than Si and Al elements which is the main composition of zeolite). However, it was difficult to determine the accurate size of TiO2 due to the overlapping of TiO2 crystallites within the matrix of the zeolite.

On other hand, in Figure 2(c) the dark spots at the outer edge of the zeolite particle were ascribed to Fe metal although its detection was very difficult due to the well dispersion or low loading. These dark spots were ascribed to the higher molecular weight of Fe metals comparing to that of titanium. Thus, the TEM image of the former gave more dark spots than the encapsulated titanium.

3.1.3. AFM Analysis

The AFM technique was used to investigate the effect of loading of Ti and Fe metals on the surface uniformity of the catalyst. Figure 3 shows the three dimensional (3-D), two dimensional (2-D) AFM images for NaY, Ti4-NaY and 0.8% Fe/Ti4-NaY. It was noticed that both the NaY and Ti4-NaY surface had approximately the same roughness value around 74 nm. This similarity in the roughness of the catalyst surface before and after the loading of titanium was attributed to the absence of TiO2 from the surface of the catalyst. Instead, it was mainly encapsulated into the pores of the zeolite. These results were in agreement with the results of UV-vis technique. Meanwhile for the loading of Fe (III), the roughness of the catalyst was found to reduce drastically to 28 nm. This reduction in the roughness of the catalyst surface could be attributed to the well dispersion of Fe oxide (formed after the calcination step) or due to its small particle sizes.

From the above discussion it was clear that the loading of metals and the existence of theme on the surface or inside the pores of zeolite affected the roughness of the catalyst. The existence of the Fe oxide that wasformed after the calcination step seemed to be affecting the uniformity on the catalyst surface.

3.2. The Sonocatalytic Activity of Catalyst for Decolorization of Amaranth

The actual amount of the Ti species encapsulated into zeolite using the ion exchange method was checked by the ICP analysis and the Ti4-NaY catalyst showed the higher amount of Ti with 2.973 mg·g1. Therefore the Ti4-NaY was used as a template in this study for the doping of Fe ions from (0.2 - 1.0) wt% Fe.

The effect of Fe (III) ions was subsequently investigated for the decolorization of amaranth using different loadings (0.2 - 1.0) wt% of Fe (III) onto Ti4-NaY. The activity of the catalyst was found to increase from 38%, 57% and 60% for 0.2, 0.4 and 0.6 wt%, respectively reaching its maximum activity of 75% with 0.8 wt% Fe loading and the results are shown in Figure 4. Increasing the sonocatalytic activity of 0.8 wt% Fe/Ti4-NaY up to 75% compared to that of Ti4-NaY with decolorization efficiency of 50% could be ascribed to the increasing number of Fe (III) active sites on the surface of the catalyst. The higher Fe loading occupied at the external surface of zeolite, the higher Fe ability to inhibit the e-h+ recombination generated from the irradiated encapsulated TiO2. As such, the reduction in the energy gap of the catalyst after the loading of Fe (III) led to enhancement of the catalytic activity.

Figure 2. The TEM images of NaY (a), Ti4-NaY (b) and (c) 0.8% Fe/Ti4-NaY.

Figure 3. 3-D AFM images of (A) NaY, (B) Ti4-NaY, (D) 0.8%Fe/Ti4-NaYand 2-D image of (C) Ti4-NaYand (E) 0.8% Fe/Ti4- NaY.

Figure 4. The effect of Fe loading on decolorization efficiency of amaranth (10 ppm initial dye concentration, original pH 5.5 and 1.5 g/l catalyst loading without addition of H2O2).

The low activity of the catalyst below the optimum loading comparing with 0.8% Fe/Ti4-NaY was ascribed to the insufficient amount of Fe (III) ions in the reaction thus, the amount of HO radicals was not enough to degraded the amaranth dye molecules.

In contract, with increasing the loading of Fe (III) to 1 wt%, a reduction in decolorization efficiency to 45% was observed which is ascribed to the increase in the recombination rate of e-h+ produced from the encapsulated TiO2. Choi et al., [20] reported that the average distances between the trapping sites decreased with increasing the concentration of Fe loading. In addition, increasing the amount of Fe above the optimum value causes the scavenging of OH radicals and large consumption of H2O2 [21].

Control Experiment

A sonolysis and silent experiment wascarried out to ascertain that the color removal of the amaranth dye was truly sonocatalytic and not just due to sonolysis and/or due to ordinary adsorption. An aqueous solution of amaranth with initial dye concentration of 10 mg/L was mixed separately with 1.5 g/L catalyst of Ti4-NaY, 0.8% Fe-NaY and 0.8% Fe/Ti4-NaY at ambient temperature for 120 min in the absence of ultrasonic irradiation and the pH of the dye around 5.5 was kept normal without any prior adjustment. The results in Figure 5 indicated that no color removal was obtained after 120 min of continuous stirring for both catalysts (Ti4-NaY and 0.8% Fe/Ti4- NaY). On the other hand, the degradation of the amaranth by ultrasound alone in the absence of catalyst was only 12% under the same reaction conditions of 10 mg/L of initial dye concentration, and original pH of 5.5. This low activity of the ultrasonic decolorization was ascribed to the insufficient amount of OH radicals generated by ultrasonic alone since radicals in this case were generated only through the dissociation of water molecules.

A preliminary study for different heterogeneous catalysts i.e. 0.8% Fe/NaY, Ti4-NaY and 0.8%Fe/Ti4-NaY was also performed in order to investigate the effect of mono-doping or co-doping of heterogeneous catalyst on the decolorization efficiency of amaranth in the presence of ultrasonic irradiation. The decolorization efficiency after 120 min of reaction was found to increase from 45%, 50% to 75% for 0.8%Fe/NaY, Ti4-NaY and 0.8%- Fe/Ti4-NaY, respectively.

The enhancement in the decolorization efficiency of amaranth from 45% to 75% was ascribed to the presence of active components i.e. Ti and Fe species into NaY which had the ability to generate more hydroxyl radicals during the ultrasonic reaction. In addition, the enhancement in the catalytic activity was ascribed to the higher number of active sites generated after the co-doping where both the internal and external surface area of zeolite were occupied by active components that increase the generation of the radicals during the reaction.

In order to enhance the decolorization efficiency of amaranth and increase the production of OH radicals during the reaction, the oxidizing agent i.e. H2O2 was added to the reaction solution in the presence of 0.8% Fe/Ti4-NaY catalyst and the decoloriazation efficiency of amaranth was found to increase to 98% after the addition of H2O2. This enhancement in the decolorization efficiency was attributed to the generation of more OH

Figure 5. The decolorization efficiency of amaranth at different reaction conditions.

radicals due to the disassociation of hydrogen peroxide into H and OH radicals in addition to the synergetic effect of the heterogeneous sonocatalyst.

3.3. The Reusability and Stability of the Catalyst

Characterization of the Used Catalyst

1) XRD

The XRD patterns of the heterogeneous catalyst of Fe/Ti4-NaY for the fresh and used catalysts with calcination and without calcination are shown in Figure 6. From the figure, the fresh catalyst showed high crystallinity even after the loading of Ti species and Fe (III). The reflections 2θ values 12˚, 15˚, 18˚, 20˚, 23˚, 31˚, and 34˚ were attributed to the crystalline structure of NaY. The values of these reflections were in agreement with those reported by Tayade et al. [12]. No new peaks could be found for the TiO2 or Fe2O3 which could be formed after the calcination step. The absence of these peaks could be due to the low amount of loading that resulted in unclear diffraction patterns. Xu and Langford [22] did not observeany peak corresponding to anatase TiO2 when they recorded an X-ray diffraction of a mechanical mixture of 56% TiO2 P25 and zeolite. Castano et al. [23] suggest that the unclear diffraction lines for some metals might be attributed to either the formation of well-dispersed amorphous phases and/or the presence of crystals smaller than 4 nm that could not be detected by XRD.

After the using of the catalyst for three consecutive cycles, the intensities at 2θ 18.9˚, 20.6˚, 24.04˚, and 31.9˚ of the used catalyst were found to decrease for both the used catalysts with and without calcination in compareson with the fresh catalyst. This reduction in intensities could be ascribed to the partial destruction on the structure of the used catalyst recovered after the ultrasonic reaction. However, the structure of the used catalyst still showed high crystallinity even after three consecutive cycles.

Figure 6. X-ray diffraction pattern of the fresh catalyst 0.8% Fe/Ti4-NaY and used catalyst with and without calcination.

2) SEM/EDAX

The typical SEM image of the NaY support, fresh catalyst 0.8% Fe/Ti4-NaY and the reused catalyst with and without calcination are shown in Figure 7. As it noted in Figure 7(a), the structure of zeolite was tetrahedral and it remained the same after the loading of Ti and Fe ions as shown in Figure 7(b). The surface of the heterogeneous catalyst Fe/Ti4-NaY was smooth without any agglomeration of metal oxide on it that can be formed after the calcination step. This could give an indication to the well dispersed of metal oxide on the solid support.

The reused catalyst, with and without calcination after three cycles of use was able to keep the similar structure of the fresh catalyst as shown in Figures 7(c) and (d). These results were in agreement with the results obtained from the XRD analysis for both the fresh and used catalyst and both types of used catalysts were able to keep their high crystallinity. This high crystalline structure was ascribed to the existence of zeolite support which is well known in its high stability and crystallinity.

The surface elemental analysis for the fresh and used catalyst such as Si, Al, O, Fe and Ti was obtained by means of EDAX analysis in order to investigate the remaining element after three cycles of use. As shown in Table 1, the Ti element was not detected at the surface since the titanium oxide was encapsulated inside the pores of zeolite. While the other element such as Si, Al and O was considered as the main structure element of zeolite. However, the amount of Fe ions loaded on the fresh catalyst 0.8%Fe/Ti4-NaY was higher than the expected Fe content. This could be due to the non-homogeneous distribution of the metal at the surface of zeolite.

In spite of the exact amount remaining on the surface of the used catalyst, a slight reduction in the amount of Fe ions was indicated after three reusability cycles for the used catalyst with calcination and the remaining Fe at the catalyst surface was about 4.51 wt% while the remaining Fe after the three reusability cycles for the catalyst without calcination was 1.21 wt%. These results can give an indication that the calcination step for the used catalyst after each run was important to maintain the stability of Fe. Thus, the Fe was able to keep its stability on the surface of the catalyst despite the suffering from the low acidic condition of the reaction and the repeatability of using the catalyst.

3) The Reusability Experiment

The stability of the catalyst 0.8%Fe/Ti4-NaY after three consecutive cycles was studied to investigate the

Figure 7. The surface morphology of the (a) NaY (b) 0.8%Fe/Ti-NaY (c), (d) the used catalyst 0.8%Fe/Ti-NaY with and without calcination respectively.

Table 1. The chemical composition of the fresh catalyst 0.8%Fe/Ti4-NaY and used catalyst 0.8%Fe/Ti4-NaY with calcination and without calcination after three cycles of use for the decolorization of amaranth.

decolorization activity after the use of the catalyst. The used catalyst with calcination was calcined at 500˚C for 2 h after each run while the used catalyst without calcination was filtered, washed and dried at 80˚C without any calcination step after each cycle. The reusability of the catalyst was checked for both the reuse catalyst with calcination and without calcination in three consecutive experiments by using fresh amaranth dye solutions at an optimum condition 10 ppm dye concentration, pH 2.5, 20 mmol H2O2 and 2.0 g/L catalyst. The results are as shown in Figure 8.

The decolorization efficiency of the fresh catalyst was 98% at the end of the reaction. However, after the reuse of the catalyst for three consecutive cycles, with and without calcination step, the activity was 97% and 94%, respectively. This result indicated good activity and stability of the catalyst since there was no remarkable drop in decolorization efficiency comparing with the fresh catalyst. As it is known, Fe ions are affected extremely by the acidic condition of the reaction while Ti ions are more stable due to the presence of Ti ions inside the pores of zeolite which makes it difficult to abrase during the reaction [24]. Therefore, the leaching of ions was checked for Fe (III) by A.A.S at the end of reaction after each cycle of the reusability run. The results were shown in Table 2. Leaching of ions increased after each cycle for both the used catalyst with calcination and without calcination. However, it was clear that the leaching of Fe ions from reuse catalyst with calcination was lower than the reused one without calcination. This behavior could be affected by the preparation method for the catalyst.

Since the Fe ions adhered on the surface of the catalyst by the drying step using the wet impregnation method. Some of the Fe ions will leach into the reaction due to the presence of HCl. However, the calcination step after each reuse cycle will enhance the stability of remaining ions on the surface of the catalyst thus reducing the leaching of Fe (III) from the surface of the catalyst. As a result, the calcination step for the used catalyst was

Figure 8. The decolorization efficiency and the COD removal of the fresh and used catalyst after three cycles usage.

Table 2. The leaching test for the reused catalyst measured by AAS.

important to maintain the activity of the catalyst by strengthening the stability of the Fe ions and yielding an active phase in its oxide state. Adding, the calcination step was important to remove the organic compound that might be formed on the surface of the catalyst during the reaction. Noorjahan et al. [25] also studied the reusability of the catalyst with and without calcination for the Fe (III)-HY catalyst in photo-phenton reaction and the results showed that the calcination step for the reuse catalyst gave the same activity as the fresh one and it has higher activity than the reuse catalyst without calcination. Kasiri et al. [26] reported that the leaching of Fe ions from the heterogeneous Fe-ZSM-5 was about 0.3 ppm during the decolorizationof acid blue 74.

In order to investigate the activity of the catalyst for the removal of organic compounds, the COD test was done for the experimental runs using fresh and used catalyst at 10 ppm initial concentration of dye, normal pH about 5.5 and catalyst loading 2.0 g/l. The COD removal for the fresh catalyst was 57% while an appreciable reduction to 36% and 20% was observed after three cycles for the used catalyst with and without calcination respectively as shown in Figure 8. The reduction in the COD removal after three cycles reusability could be ascribed to the leaching of Fe ions from the surface of the catalyst that causes the decrease in the catalyst activity. However, the reused catalysts with calcination has shown better COD removal than the used one without calcination due to the higher Fe remaining on catalyst surface as shown in Table 2.

According to these results, it can be concluded that the heterogeneous catalyst Fe/Ti-NaY was stable catalyst since the possibility of the TiO2 leaching was not suggested due to its high stability and its position inside the pores of zeolite. On other hand, the amount of ions leached out from the support was small amount especially for the reusable catalyst with calcination step. Thus, the activity of the catalyst was mostly due to the presence of Fe ions in the heterogeneous catalyst rather than the trace exist in the reaction solution because of leaching. Panada et al., [27] have been suggested that the high stability and activity of the heterogeneous catalyst Fe2O3-SiO2 refer to the low amount of Fe leaching during the decolorization reaction of methyl orange.

4. Conclusion

A new heterogeneous catalyst was synthesized by loading two active metals, i.e. Ti and Fe (III) using an ion exchange and an impregnation method respectively. Different characterizations techniques were performed for the fresh and used catalysts. The results indicated that the catalyst showed high stability after three cycle of use while the leaching test showed that the amount of iron leached from the catalyst with calcination step was lower than that without calcination. The COD removal for the fresh catalyst was 57% while it reduced to 36% and 20% for the used catalyst with and without calcination step respectively. The hydrophilicity of the catalyst showed a slight increase compared to the non-modified support NaY due to the effect of loading Ti and Fe metals. As a result, this catalyst was highly potential in obtaining the high decolorization efficiency of amaranth while showing a small amount of leaching.

5. Acknowledgements

The Research University grant from Universiti Sains Malaysia to support this work is gratefully acknowledged.

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NOTES

*Corresponding author.