Journal of Power and Energy Engineering, 2014, 2, 74-80
Published Online September 2014 in SciRes. http://www.scirp.org/journal/jpee
http://dx.doi.org/10.4236/jpee.2014.29011
How to cite this paper: Kim, H.T., Rhee, B.W. and Choi, H.-L. (2014) PIV Measurement of Velocity Distribution in the Mod-
erator Circulation Test (MCT). Journal of Power and Energy Engineering, 2, 74-80.
http://dx.doi.org/10.4236/jpee.2014.29011
PIV Measurement of Velocity Distribution in
the Moderator Circulation Test (MCT)
Hyoung Tae Kim, Bo Wook Rhee, Hwa-Lim Choi
Severe Accident and PHWR Safety Research Division, Korea Atomic Energy Research Institute (KAERI), Daejeon,
Republic of Korea
Email: kht@kaeri.re.kr
Received July 2014
Abstract
Korea Atomic Energy Research Institute (KAERI) has been carrying out a scaled-down moderator
test program to simulate the CANDU-6 moderator circulation phenomena during steady state op-
eration and accident conditions. The Moderator Circulation Test (MCT) facility was designed and
constructed as 1/4 scale of the prototype of CANDU-6 reactor. In the present work spatial distri-
bution of two-dimensional velocity in the MCT facility under isothermal condition was measured
using planar Particle Image Velocimetry (PIV) system which consists of double pulsed laser, syn-
chronizer, and high speed camera. TSIs Insight TM 4G software was used to perform PIV image
capturing, PIV calculation and post processing. 10 μm sized silver-coated hollow sphere particles
were used as flow tracer particles. Multiple experiments were conducted to cover large area of the
MCT facility with limited field of view of a single camera. Instantaneous and averaged velocity field
were analyzed for each spatial position and flow rate. This research is capable of offering valida-
tion data for self-reliant CFD tools to predict moderator subcooling margin in CANDU-6 reactor.
Keywords
PIV, CANDU-6, Moderator Circulation Test (MCT), Moderator Subcooling
1. Introduction
One of the important design features of a CANDU reactor (a pressurize heavy water reactor) is the use of mod-
erator as a heat sink during some postulated accidents such as a large break Loss Of Coolant Accident (LOCA).
If the moderator available subcooling at the onset of a large LOCA is greater than the subcooling requirements
[1], a sustained calandria tube dryout is avoided. The subcooling requirements are determined from a set of ex-
periments known as the fuel channel contact boiling experiments [2]. The difference between available sub-
cooling and required subcooling is called subcooling margins. The local temperature of the moderator is a key
parameter in determining the available subcooling.
To predict the local temperature in the calandria, KAERI started experimental research on moderator circula-
tion as one of a national R&D research programs from 2012. This research program includes the construction of
the Moderator Circulation Test (MCT) facility [3], production of the validation data for self-reliant CFD tools,
and development of an optical measurement system using Particle Image Velocimetry (PIV) [4] and Laser In-
H. T. Kim et al.
75
duced Fluorescence (LIF) techniques. Small-scale 1/40 [5] and 1/8 [6] small-scale model tests were performed
prior to installation of the main MCT facility to identify the potential problems of the flow visualization and
measurement expected in the 1/4 scale MCT facility.
In the present work the test vessel is equipped with 380 acrylic pipes instead of the heater rods and a prelimi-
nary measurement of velocity field using PIV is performed under the iso-thermal test conditions. The pattern of
preliminary measurement results are investigated to prepare the future plan of measurements as well as to see
the feasibility of the PIV application to MCT.
2. Test Facility and PIV System
2.1. MCT Facility
The MCT facility consists of the primary and secondary water circuit as the same as CANDU-6 moderator sys-
tem. The primary circuit, as shown in Figure 1(a), includes a moderator tank, a circulating pump, a heat ex-
changer, and intermediate pipe lines. The circulating pump enforces the cold water to enter the tank through
eight nozzles, four nozzles at each side, and heated water exits from two outlet pipes at the bottom of the tank.
When water flows through the heat exchanger tubes, primary hot water is cooled by the secondary side water
circulating through the external cooling tower. Then cold water comes back to the inlet nozzles via a circulating
pump.
The inner diameter and axial length of test vessel are 1900 mm and 1500 mm, respectively. The test vessel is
equipped by 380 acrylic tubes (for non-heating test) or electric heaters simulating the horizontal fuel channels
(for heating test). The electric heaters are designed to provide axial and radial power profiles representative of
CANDU6 power profiles. An axial power profile is a symmetric cosine profile. A radial power profile is created
by arranging the heaters in two concentric power zones, with an individual heat power ratio of 1.4 between the
inner and the outer zones.
Tank walls with 5 mm of thickness and other support structures are made of SUS 304 stainless steel. Several
transparent sections are incorporated into the vessel to facilitate flow visualization tests. The front and backward
side of windows are made of one part of poly-carbonate sheet with 15 mm of thickness, which is sealed between
two opposing stainless steel flanges (each 35 mm and 25 mm of thickness) with a silicone ‘o’-rings placed
in-between. Eight view ports are installed to each side of the tank wall.
2.2. PIV Measurement
The PIV measurement system consists of a TSI POWERVIEWTM Plus 2MP CCD camera and a Dual Nd-Yag.
The double pulse laser was operated at 15 Hz with a 200 mJ/pulse. The laser beam was modified using spherical
and cylindrical lens combination to form a thin light sheet on the x-y plane. 10 µm sized silver coated hollow
spheres were used as a flow tracing particles. The 2MP CCD camera records scattering light from the tracer par-
ticles. INSIGHTTM 4G software is used to control the image capture and perform the data analysis.
(a) Overview of the primary water circuit of MCT (b) Pipe line configuration of MCT
Figure 1. Geometric configuration of the MCT test facility.
H. T. Kim et al.
76
The PIV data analysis consists of cross-correlation to calculate the flow vectors with sequentially captured
images which have discrete time difference (dt). The cross-correlation calculation was performed in each inter-
rogation windows whose size is 32 × 32 pixels.
Figure 2 illustrates the PIV measurement system. The laser guiding arm in Figure 2(a) was used to guide the
laser beam to the target position and direction (top of the tank, downward). At the end of the guiding arm, com-
binations of spherical and cylindrical lens are attached to make a thin light sheet on the x-y plane as shown in
Figure 2(b). As the transparent window on top of the tank is not wide, the laser illumination from the top was
limited to the center region. To overcome the restriction, additional experiments were conducted by placing the
laser to side of the tank as shown in Figure 3(b).
In the PIV measurement the camera views the light sheet in front of the polycarbonate plate of the tank. The
camera mount with two axis (x-y) traverse systems (Figure 4(a)) ensures the target areas of the object plane in
(a) Alignment of laser arm (b) Overall view of laser sheet
Figure 2. Positioning of the measurement plane in the tank.
(a) Downward direction (b) To one side direction
Figure 3. Illumination of leaser sheet in two different directions.
(a) Camera mount with two axis traverse system (b) Analysis of PIV images
Figure 4. PIV image capture and vector generation.
H. T. Kim et al.
77
focus. The target images are captured by unit cell of square array while the camera is vertically traversed with a
distance of pitch. Using Insight 4G, image acquisition, analysis and display software, image capture synchroni-
zation is controlled. In the sequence capture mode 200 correlation images in each test condition are collected
and these images are processed by cross-correlation technique (Figure 4(b)). Then the average of 200 vector
files is computed by Tecplot software. Finally, complete content and organizational editing before formatting.
Please take note of the following items when proofreading spelling and grammar:
3. Test Results and Analysis
From the scaling analysis [7], the flow pattern inside the moderator tank is determined by the ratio of the char-
acteristic buoyancy to inertia forces, the non-dimensional Archimedes number (Ar), defined as.
3
Ar
p
g QD
C Au
β
ρ
=
(1 )
where, Q is a heater power, D is a tank diameter, A is an inlet nozzle area, and u is an inlet velocity.
In the iso-thermal test for the present work, where the flow is momentum dominant, as shown in Figure 5, the
inlet jets penetrate the top of the tank and produce a downward flow through the center of the tube columns to-
ward the outlet nozzle, and the flow fields are in symmetric distributions.
Downward flow vectors (-v) through the center of the tube columns are measured and the magnitude of the
velocity in the center point of the unit cell is plotted in Figure 6. The velocity distributions along the center line
of the tank with different axial locations (z-direction) are compared. The measurement results clearly capture the
decrease of velocity as it flows down toward bottom of the tank. The differences among velocity values for z =
295 mm, 30 mm, and 295 mm are small. However the velocity values for z = 295 mm are slightly lower than
BC: MASS flow = 60 m3/h Location: x = 0 mm x = 0
Figure 5. Variation of downward velocity along the center line of tank for different Z-directions.
BC: Flow rate = 60 m3/h Location: 5th pitch (x,y,z, x = (0,360,z) x = 0
Figure 6. Comparison of downward velocities for different z-directions.
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
-1000-800 -600 -400 -2000200 400 600 8001000
Velocity (m/sec)
Vertical location, y (mm)
z = - 295 mm
z = - 30 mm
z = 295 mm
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
-500 -400 -300 -200 -1000100 200 300 400 500
Velocity (m/sec)
Axial location, z (mm)
H. T. Kim et al.
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other two cases in the upper elevation (y > 0) of tank. Since the case for z = 295 mm is measured the most far
away from the CCD camera, the uncertainty of PIV measurements for this case should be investigated by re-
peating the test under same condition.
For the same 2D location, where x = 0 mm and y = 360 mm (on the x-y plane), the downward velocities for
different z-locations (axial direction) are compared in Figure 7. Most of the velocity values are similar and
within 17% of difference from 0.12 m/sec.
Variation of downward velocities along the vertical line for different x-directions (horizontal direction on the
cross-sectional plane) is compared in Figure 8. Since the downward flow is dominant along the center of the
tube columns, the velocity is rapidly decreased as the measurement location is far from the center of tank.
The previous velocity measurements are performed for inlet flow rate of 30 m3/h from one side of inlet noz-
zles. To see the effect of the inlet flow rate to the internal velocity, other 3 cases for lower inflow rates are con-
sidered. The velocity is measured for the same location (x = 0 mm, y = 360 mm, z = 30 mm) as the inlet flow
rate is reduced from the reference value (30 m3/h) by 3 m3/h. The velocities for inlet flow rate of 21, 24, 27, and
30 m3/h are compared in Figure 9. When the inlet flow rate becomes below the 27 m3/h, the velocity is clearly
decreased.
The 2D velocity vectors near upper part of the tank wall are plotted in Figure 9. The measurement regions are
far away from the vertical center line by 3 times of pitch (Figure 9(f)). The inlet jets from both sides of nozzles
flow along the curvature of the tank wall and they collide each other at the center of the tank. It is clearly shown
that the magnitude of vectors become larger as the inlet flow rate is increased. The velocity vector incoming
from the left side of measurement window is slightly inclined in upward direction and it becomes inclined in
downward direction passing through the right side of measurement window. If the measurement window is
horizontally moved to the center of the tank, the vertical downward vector can be captured.
BC: MASS flow = 60 m3/h Location: z = 30 mm x = 0
Figure 7. Variation of downward velocity along the vertical line for different x-directions.
Figure 8. Comparison of downward velocity for different inflow rate (half of total flow rate).
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
-1000-800 -600 -400 -2000200 400 600 8001000
Velocity (m/sec)
Vertical location, y (mm)
BC: Mass flow 60m3/hr Location: z 30 mm
x = 0 mm
x = 72 mm
x = 144 mm
x = 216 mm
x = 288 mm
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
20 22 24 26 28 30 32
Velocity (m/sec)
Volumetric flow (m
3
/hr)
Location: 5th pitch (x,y,z) = (0,360,-30)
H. T. Kim et al.
79
(a) 18 m3/h (b) 21 m3/h
(c) 24 m3/h (d) 27 m3/h
(e) 30 m3/h (f) Measurement location
Figure 9. 2D velocity profiles near the tank wall for different inflow rate.
4. Conclusions
A 1/4 scale of the Moderator Circulation Test (MCT) facility has been installed to reproduce the moderator
circulation behavior in the CANDU6 calandria tank. In the present work the test vessel is equipped with 380
acrylic pipes instead of the heater rods and a preliminary measurement of the velocity field using PIV is per-
formed under the iso-thermal test conditions.
The 2D velocity is measured on the cross-sectional plane normal to the axial direction of the tank. The PIV
measurement results can capture the same flow pattern as that expected in the CANDU6 calandria tank under
a momentum dominant flow condition, where the inlet jets penetrate the top of the tank and produce a
downward flow through the center of the tube columns toward the outlet nozzle, and the flow fields are in
symmetric distributions.
The measurements of the downward velocities are performed at different locations. The velocity is shown to
be axially uniform. The velocity is rapidly decreased as the measurement location is far from the center of
the tank, since the downward flow is dominant along the center of the tube columns.
More experimental works for the iso-thermal conditions as well as the heating conditions will be performed
H. T. Kim et al.
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and the CFX model will be validated against the PIV measurement data in the future.
Acknowledgements
This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea gov-
ernment (Ministry of Science, ICT, and Future Planning) (No. NRF-2012M2A8A402596 4) .
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