Paper Menu >>
Journal Menu >>
![]() Materials Sciences and Applications, 2011, 2, 196-199 doi:10.4236/msa.2011.23024 Published Online March 2011 (http://www.SciRP.org/journal/msa) Copyright © 2011 SciRes. MSA Preparation and Properties of PVC/ELNR-30 Blends Owen Egharevba1, Felix Ebhodaghe Okieimen2, Uzoma Ndubuisi Okwu1, Dosu Malomo3 1Rubber Research Institute of Nigeria (RRIN), Benin City, Nigeria; 2Industrial Agricultural Products Research Lab., Department of Chemistry, University of Benin, Benin City, Nigeria; 3Department of Basic and Industrial Chemistry, Western Delta University, Oghara, Nigeria. Email: eowen@yahoo.com Received October 12th, 2010; revised January 6th, 2011; accepted February 17th, 2011. ABSTRACT The mechanical and thermal properties of solution-cast blends of Polyvinyl chloride (PVC) and Epoxidized Liquid Natural Rubber having 30 mole% epoxidation (ELNR-30) have been examined using Zwick materials testing machine and heating in air circulating oven (200˚C) at different time intervals respectively. The ELNR was prepared by oxida- tive degradation of natural rubber latex using Phenylhydrazine/Oxygen system and subsequent epoxidation with formic acid and 30% H2O2. Tensile strength of unblended PVC was 26.5 ± 0.5 MPa. The blends had lower tensile strength which decreased with increase in blend ratio of ELNR-30. Experimental data revealed that there was greater homoge- neity in the PVC/ELNR-30 (80/20) compared with PVC/ELNR-30 (90/10). The PVC/ELNR-30 (80/20) also showed su- perior elongation at maximum (%) than the unblended PVC and PVC/ELNR-30 (90/10) in that order. Thermal stab ility decreased in the order PVC, PVC/ELNR-30 (90/10), PVC/ELNR-30 (80/20). Keywords: Polyvinyl Chloride (PVC), Epoxidation, Liquid Natural Rubber (LNR), Blends, Mechanical an d T he rmal Properties 1. Introduction Thermoplastic elastomers such as PVC/ELNR-30 blends are of wide interest in materials research and develop- ment. This class of polymers describes a wide variety of materials that have elastomeric properties at ambient temperatures and obviate the need for the vulcanization step to develop typical rubberlike elasticity. Thermoplas- tic elastomers are beginning to replace specialty rubbers in a wide variety of uses such as in adhesives, wire and cable insulation. Poly (vinyl chloride), PVC, being a proton donating polymer interacts with oils and hydrocarbons resulting in plasticization of the resin. Epoxidized liquid natural rub- ber (ELNR) could be prepared from natural rubber (NR), in its latex form, by the oxidative degradation of NR into liquid natural rubber (LNR) using phenylhydrazine/oxy- gen system and subsequent epoxidation with performic acid generated in situ from the reaction of formic acid and hydrogen peroxide [1,2]. Natural rubber is a high molecular weight polymer while liquid natural rubber usually has molecular weight less than Mv 100,000. Blending is an attractive technique of polymer modi- fications. There is scientific evidence to show that a par- ticular polymer mixture can be made more miscible by reducing the molecular weight of one or both compo- nents [3]. Th is theory is based on the Flory-Huggins the- ory. According to the theory the enthalpy gained on mixing polymers is inversely related to their number av- erage molecular weights. Most polymer blends are im- miscible, as the formation of two or more distinct phases are usually evident. Disso lution, incorporation or abso rp- tion phenomena do take place in any blend system. It should be noted that the adhesion between the phases is particularly important in the blending process because it influences the mechanical properties of blends. The ma- jor component forms the matrix or continuous phase while the minor component forms the discrete phase. Blends of PVC and ELNR have been of great interest to researchers [3-5]. The present work involves the prep aration and ch arac- terization of blends of PVC and ELNR-30. This has the potential of plasticizing the vinyl chloride polymer. A solution of PVC in 2-butanone is blended with ELNR-30. ![]() Preparation and Properties of PVC/ELNR-30 Blends Copyright © 2011 SciRes. MSA 197 PVC constitutes the continuous phase while ELNR-30 is the discrete phase. 2. Experimental 2.1. Materials PVC (k-value 65 and density 1.37) was produced by LG- DAGU, China. LNR (MV 75,000) was prepared by the depolymerization of natural rubber latex obtained from the NIG 804 clonal series; the characteristics [6] of which are given in Table 1. ELNR having 30 mol% ep- oxidation (ELNR-30) was prepared by the epoxidation of LNR. Phenylhydrazine (analytical grade) was made by Fluka. 30% hydrogen peroxide was obtained from Merck. 98% formic acid; toluene and 2-butanon e were BDH Ltd products. All chemicals were used as commercially sup- plied. 2.2. Preparation of LNR Three hundred milliliters of Natural Rubber Latex (20% DRC), stabilized with Vulcastab LW (3% by weight of DRC of natural rubber latex) was poured into a 1 L glass reactor, equipped with mechanical stirrer, condenser, dropping funnel and air inlet tube . After heating the latex to 60˚C in a water bath, a desired amount of phenylhy- drazine was slowly added and air was introduced into the latex slowly to avoid frothing. The reaction mixture was stirred for 3 h. During this period, depolymerization or degradation of natural rubber latex to liquid natural rub- ber (LNR) took place. About 10 mL of the reaction mix- ture was taken at the end of the reaction for chemical molecular weight determination. This was carried out using a Ubbelohde-type viscometer. 2.3. Preparation of ELNR Two hundred milliliters the LNR was cooled to room temperature and diluted with 100 mL distilled water. Thereafter 15 mL of 98% formic acid was added drop wise. 61 mL of 30% H2O2 was slowly added after the Table 1. Typical characteristics of latex from NIG 804. Parameter Total Solid Content (TSC) (%) 45.0 Dry Rubber Content (DRC) (%) 38.5 Mechanical Stability Time (MST) (sec) 550 Coagulum Content (%) 0.05 Sludge Content (%) 0.10 Volatile Fatty Acids (VFA) (%) 0.17 Source: Okieimen and Akinlabi, 2002, [6]. reaction mixture had been stirred for 15 min. The epoxi- dation reaction was allowed to proceed for 3 h. At the end of the reaction, the ELNR was soaked in 0.1 M Na2CO3 overnight in order to neutralize the epoxidizing acid. The ELNR was recovered by precipitation in methanol and the coagulum obtained was dried under vacuum at 50˚C. 2.4. Preparation of Blends 5% (w/v) solution of PVC in 2-butanone was blended with 3% solution of ELNR-30 in 1:1 w/v (toluene/uta- ne). PVC solution was added to the solutions of ELNR- 0 at different blend compositions. The blends were mixed using mechanical stirrer (1 500 rpm) for 5 h at 50˚C and cast on glass plates. The samples were dried under vac- uum at 70˚C for 2 days to remove traces of residual sol- vents. 2.5. Designation of Blends The blends were designated as follows: PVC/ELNR-30 (90/10); meaning a blend of 90 parts of PVC and 10 parts of epoxidized liquid natural rubber with 30 mol% epoxi- dation. PVC/ELNR-30 (80/20); meaning a blend of 80 parts of PVC and 20 parts of epoxidized liquid natural rubber with 30 mol% epoxidation. 2.6. Mechanical Tests The tensile tests were carried out using Zwick material testing machine (BTI-FBOO5TN.D14) on a dumbbell- shaped samples at room temperature (30˚C). The load cell for the machine was 1kN with a Crosshead speed of 100 mm/min. 2.7. Thermal Studies Thermal properties of the blends were studied by heating in an air circulating oven (200˚C) at different time inter- vals. % weight-loss was recorded as a function of time (minutes). 3. Analysis and Discussion 3.1. Tensile Properties Analytical results of the tensile properties of PVC and its blends are presented in Table 2. The tensile strength of the PVC sample was 26.5 MPa while those of PVC/ ELNR-30 (90/10) and PVC/ELNR-30 (80/20) were 16.2 MPa and 11.8 MPa respectively. The same trend was observed for Force at 50% Elongation. The implication of these observations is that the strength of the materials decreased with increasing ratio of ELNR-30. It worth noting that the PVC/ELNR-30 (90/10) was unable to attain 100% elongation. This could be attributed to insuf- ficient amount of ELNR-30 in the composite leading to low level of phase homogeneity. The same arguments ![]() Preparation and Properties of PVC/ELNR-30 Blends Copyright © 2011 SciRes. MSA 198 also accounts for its having the lowest Elongation at break (48.7%) and Elongation at Maximum (5.2%). The PVC/ELNR-30 (80/20) material exhibits the highest Elongation at Maximum (289.1%) as against 134.4% for PVC suggesting that replacement of 20 parts per hundred (pphr) of PVC with ELNR-30 was sufficient to effect plasticization of PVC. 3.2. Thermal Studies Results of thermal stability in terms of percentage weight loss on heating for PVC, PVC/ELNR-30 (90/10) and PVC/ELNR-30 (80/20) are given in Table 3. It was ob- served that thermal stability decreased with increase in blend ratio of ELNR-30. Whereas both the upper service temperature of natural rubber in intermittent and con- tinuous usage are 100˚C and 80˚C respectively, PVC degrades completely at about 250˚C; commencing with elimination of HCL gas at much lower temperature [7]. Overlay plot of % weight loss against time of heating (min) using JMP statistical software (version 3.25), pre- sented in Figure 1, showed two distinct regions in the graph for PVC/ELNR-30 (80/20) and PVC/ELNR-30 (90/10). This could be associated with the 2 phase nature of the blend. The graph for PVC showed that degradation increased steadily from 5.5 %wt loss at the 30 minute mark up to 9.1 wt% loss at the 90th minute until the 150 th minute. We are of the opinion that the 1st region of PVC was associated with the elimination of HCL gas from the molecule without scission of the main chain. The 2nd region which remained virtually constant represented a Table 2. Tensile data of PVC and its blends. PVC PVC/ELNR-30 (90/10) PVC/ELNR-30 (80/20) Tensile Strenght (MPa) 26.5 ± 0.5 16.2 ± 0.5 11.8 ± 0.4 Elongation at Break (%) 341.3 ± 0.5 48.7 ± 0.6 295.7 ± 0.5 Force at 50% Elongation (MPa) 16.3 ± 0.2 10.3 ± 0.2 7.2 ± 0.2 Maximum Force (N) 53.2 ± 0.4 19.3 ± 0.3 30.4 ± 0.3 Force at 100% Elongation (MPa) 17.2 ± 0.1 - 8.4 ± 0.1 Elongation at Maximum (%) 134.4 ± 0.2 5.2 ± 0.2 289.1 ± 0.2 Table 3. Thermal data of PVC and its blends. Material Heating time (min) Initial wt. (g) Final wt. (g) wt. loss (g) wt% loss 30 0.1371 0.1282 0.0089 5.5 60 0.1216 0.1130 0.0089 7.1 90 0.1283 0.1179 0.0103 9.1 120 0.1213 0.1113 0.0100 9.2 PVC 150 0.0846 0.0764 0.0082 9.7 30 0.0671 0.0622 0.0049 7.3 60 0.0571 0.0528 0.0043 9.2 90 0.0600 0.0537 0.0063 10.5 120 0.0571 0.0506 0.0065 11.3 PVC/ELNR-30(90/10) 150 0.0966 0.0771 0.0195 20.2 30 0.1446 0.1300 0.0146 10.1 60 0.1621 0.1431 0.0190 11.7 90 0.1410 0.1220 0.0193 13.7 120 0.1484 0.1220 0.0264 17.8 PVC/sELNR-30(80/20) 150 0.1334 0.1046 0.0288 21.6 ![]() Preparation and Properties of PVC/ELNR-30 Blends Copyright © 2011 SciRes. MSA 199 Figure 1. Overlay plots of % weight loss against heating time (min) for PVC, PVC/ELNR-30 (90/10); PVC/ELNR-30 (80/20). situation where almost all the HCL gas in the sample was eliminated and further loss of weight could not occur since a temperature of 250˚C had not been attained. 4. Conclusions The study has shown that in corporation of ELNR-30 in to PVC at a blend ratio of 20 pphr had a plasticizing effect on the polymer blend [PVC/ELNR-30 (80/20)]. Thermal stability of the blend was inferior to that of the unblended PVC. A further study on the properties of the blends is ongoing. 5. Acknowledgements The authors are grateful to the Executive Director and Management of the Rubber Research Institute of Nigeria (RRIN), for access to equipment and other laboratory facilities throughout the period of this study. REFERENCES [1] A. S. Hashim, S. K. Ong and R. S. Jessey, “A General Review of Recent Developments on Chemical Modifica- tion of NR,” Newsletter of the Rubber Foundation Infor- mation Center for Natural Rubber (Natuur Rubber), Vol. 28, 2002, pp. 3-9. [2] P. Phinyocheep and S. Daunthong, “Ultraviolet Curable Liquid Natural Rubber,” Journal of Applied Polymer Sciences, Vol. 78, No. 8, 2002, pp. 1478-1485. doi:10.1002/1097-4628(20001121)78:8<1478::AID-APP 30>3.0.CO;2-K [3] M. N. Radhakrishnan Nair, P. K. Biju, G. V. Thomas and M. R. Gopinathan Nair, “Blends of PVC and Epoxidized Liquid Natural Rubber: Studies on Impact Modification,” Journal of Applied Polymer Sciences, Vol. 111, No. 111, 2008, pp. 48-56. doi:10.1002/app.28884 [4] M. N. Radhakrishnnan Nair, G. V. Thomas and M. R. G. Nair, “Thermogravimetric Analysis of PVC/ELNR Blends,” Polymer Degradation and Stability, Vol. 11, No. 2, 2006, pp. 14-18. doi:10.1016/j.poly mdegrad stab.2006.11.014 [5] F. Findik, R. Yiimaz and T. Koksal, “Investigation of Mechanical and Physical properties of Several Industrial Rubbers,” Materials & Design, Vol. 25, No. 4, 2004, pp. 269-276. doi:10.1016/j.matdes.2003.11.003 [6] F. E. Okieimen and A. K. Akinlabi, “Processing Charac- teristics and Physicochemical Properties of Natural Rub- ber and Liquid Natural Rubber Blends,” Journal of Ap- plied Polymer Sciences, Vol. 85, No. 5, 2002, pp. 1070- 1076. doi:10.1002/app.10666 [7] C. Hall, “Polymer Materials,” Machmilian Press, Hong Kong, 1981. |