Energy and Power En gi neering, 2011, 3, 61-68
doi:10.4236/epe.2011.31009 Published Online February 2011 (http://www.SciRP.org/journal/epe)
Copyright © 2011 SciRes. EPE
A Digital Phase Locked Loop Speed Control of Three
Phase Induction Motor Drive: Performances Analysis
Ben Hamed Mouna, Sbita Lassaâd
Department of Electrical Engineering, National Engineering School of Gabes, Tunisia
E-mail: benhamed2209@yahoo.fr, lassaad.sbita@enig.rnu.tn
Received October 22, 2010; revised November 3, 2010; accepted November 13, 2010
Abstract
This paper deals with performance analysis and implementation of a three phase inverter fed induction motor
(IM) drive system. The closed loop control scheme of the drive utilizes the Digital Phase Locked Loop
(DPLL). The DPLL is safely implemented all around the well known integrated circuit DPLL 4046. An ex-
perimental verification is carried out on one kw scalar controlled IM system drives for a wide range of
speeds and loads appliance. This presents a simple and high performance solution for industrial applications.
Keywords: Digital Phase Locked Loop (DPLL), Induction Motor, Scalar Strategy, Speed Drives and Load
Appliance
1. Introduction
IMs are used in many industry sectors as the leading
element to convert electrical energy into mechanical one.
The main challenge is based on robustness and low cost.
The performance of the motor speed control required in
the industrial drives depends on the application specifi-
cations. In some applications, an open loop speed varia-
tion of the drive motor is enough. In others, feedback
control is required for better speed regulation perform-
ances. The performances of the speed regulation depend
on the performances of the speed controller. In light of
available literature, important aspects of the motor drive
system, it is considered worthwhile to review it critically
in order to find the gaps existing knowledge on the IM
drive systems. Researchers have used various types of
closed loop controllers for the IM rotor speed. PI con-
trollers are widely and still used in the outer speed loop
[1,2]. They have a simple structure and can offer a satis-
factory performance for a wide range of operation. Due
to the continuous variation in the plant parameters and
the non linearities conditions, PI controllers may become
unable to provide the required control performance [3,4].
These inherent disadvantages of the PI controllers have
encouraged the replacement of this controller with adap-
tive [5,6] and robust [7-9] control laws. Adaptive control
laws impose a very computation burden while H robust
control requires the knowledge of the disturbances
boundaries [7]. Sliding mode control is also used in the
speed loop [10]. Chattering in the steady state is the main
drawback of this strategy [11,12]. Recently, speed con-
trollers based on artificial intelligence techniques such as
fuzzy logic and neural networks based controllers have
been proposed [13,14]. Since these approaches do not
rely on any detailed mathematical plant, the algorithm
would remain robust despite of parameter deviations and
noise measurement [15,16]. However, the computation
expenses and the requirement of expert knowledge for
the system setup have seriously restricted their applica-
tions in practice. In [17], an internal model controller
(IMC) is developed for a scalar controlled IM feedback.
This IMC controller has the advantage of robustness,
ease of design and good responses. In some applications,
a precise speed is required. Excellent speed regulation
can be achieved with a DPLL. In [18], Moore found that
this technique has significant ability to obtain precise
speed regulation. When the feedback signal of the IM
speed is synchronized with a reference signal, perfect
signal speed regulation can be realized about 0.02% to
0.1% of the steady state accuracy which is difficult to
obtain by conventional closed loop system. In the re-
search work carried out in [19], the speed control of a
three phase squirrel cage IM fed by employing triacs
devices in the lines is described. The speed closed loop
regulation of the system is then investigated by employ-
ing DPLL scheme. In [20], the study of the speed control
of the IM drive using DPLL is discussed. The IM is fed
with thyristors power inverter. In this, the DPLL is es-
B. H. MOUNA ET AL.
62
tablished using digital and analog circuits. In [21], the
authors have developed an inverter fed IM drive using
the PLL speed controller. While more literature has been
discussing the design of such control loop, very few arti-
cles show the experimental results obtained at a specific
target speed under a particular load appliance and none
of these articles studies the PLL performance under a
wide range of speeds and loads. Therefore, the aim of
this paper is to highlight the high performance of the
DPLL in experimentation for a wide range of speeds and
shaft load appliance.
2. Basic of PLL IM
PLL is a feedback loop where a voltage controlled oscil-
lator can be automatically synchronize to a periodic input
signal [22-24]. The basic PLL has three components
connected in a feedback loop [25-27] as shown in the
block diagram of Figure 1: a voltage controlled oscilla-
tor (VCO), a phase detector (PD) and a low pass filter
(LPF).
The VCO is an oscillator whose frequency fosc is pro-
portional to input voltage. The voltage at the input of the
VCO determines the frequency of the periodic signal at
its output. The VCO output and a periodic input signal
(the reference) are inputs to the phase detector. When the
loop is locked on the input signal, the frequency of the
VCO output is exactly equal to that of a reference. It is
also said that the PLL is in the locked condition. PD
produces a signal proportional to the phase difference
between the reference signal and the VCO output signal.
The output of the PD is altered through a low pass filter.
The loop is closed by connecting the filter output to the
input of the VCO. The output voltage of the filter is used
to control the VCO frequency. A PLL basic property is
that it attempts to maintain the frequency lock between
the VCO output and reference signal even if the fre-
quency of the input signal varies in time [26]. Suppose
that the PLL is in the locked condition, and that the fre-
quency of the incoming signal increases slightly. The
phase difference between the VCO signal and the in-
coming signal will begin to increase in time. As a result,
the filter output voltage increases, and the VCO output
frequency increases until it matches the reference fre-
quency, thus keeping the PLL in the locked condition.
The range of frequencies from minimal to maximal val-
ues where the locked PLL remains in the locked condi-
tion is called the lock range of the PLL [25-26]. If the
PLL is initially locked, and input signal frequency be-
comes smaller than fmin or if input signal frequency ex-
ceeds fmax, the PLL fails to keep the VCO frequency
equal to input signal one and the PLL becomes unlocked.
When the PLL is unlocked, the VCO oscillates at the
Figure 1. Bloc diagram of the PLL.
frequency fo called the center frequency, or the VCO
free-running frequency. The lock can be established
again if the incoming signal frequency gets close enough
to fo. The range of frequencies fi = fo fc to fi = fo + fc
such that the initially unlocked PLL becomes locked is
called the capture range of the PLL [24]. The capture
range 2fc depends on the characteristic of the loop filter
[25]. For the used filter, an approximate implicit expres-
sion for the capture range can be founded as:
0
2
2
1c
p
K
VDD
fc
f
f



(1)
If the capture range is much larger than the cut off fre-
quency of the filter, fcfp
1 > 1, the expression for the cap-
ture range is simplified as:
0
22
D
Dp
f
cVKf (2)
0
K
is the VCO gain or the frequency sensitivity.
Thanks to the rapid development of technology, the
PLL is implemented using the integrated circuit systems.
The most used integrated circuit is the well known 4046
chip [23].
3. System Configuration of the Drive System
and Experimental Results
The overall system block diagram of 4046 PLL IM speed
control is given in Figure 2. This system is roughly clas-
sified into two parts: the control and the power parts. The
control part is consisting mainly of 4046 PLL and a sca-
lar control unit. A simple positive supply voltage is
needed for the chip. The positive supply voltage VDD is
connected to pin 16 and the ground is connected to pin 8.
The reference square wave signal goes to the input of an
internal amplifier at the pin 14 of the chip. The reference
signal must be a square wave with a 50% duty cycle.
Therefore, to obtain this target signal, a direct voltage is
fed to pin 9 (the input of the 4046 VCO) to give at its
output (pin 4), a square wave signal representing the tar-
get rotor speed. The VCO requires one external capacitor
C1 and one or two external resistors (R1 or R1 and R2).
Resistor R1 and capacitor C1 determine the frequency
range of the VCO and resistor R2 enables the VCO to
have a frequency offset if required. The output motor
Copyright © 2011 SciRes. EPE
B. H. MOUNA ET AL.
Copyright © 2011 SciRes. EPE
63
Figure 2. Bloc diagram of the DPLL IM speed control.
speed is sensed by a tacho generator. The motor speed in
square waveform is needed. A second 4046 is added and
the motor speed in square waveform is received at its
VCO output. The obtained signal is feedback at pin 3 and
compared to the target frequency received at pin 4 by the
phase detector (PD) [27]. The used PD in this application
is the comparator I of 4046. It is simply XOR logic gate
with logic down output when the two inputs are either
high or both low and the logic up otherwise. The PD
output is proportional to the phase error between two
inputs [25-27]. The obtained PD output is then filtered
by an external low pass filter [27]. The obtained filtered
voltage is proportional to the synchronous (stator supply)
frequency which feeds the scalar control unit. The inves-
tigated DPLL IM speed regulation is built and tested
using a 1kw — 2.65 A squirrel cage IM. Figure 3 shows
the experimental set up drive system of the hardware
configuration. The IM is powered by an insulated gate
bipolar transistor (IGBT) voltage source inverter (VSI).
It utilizes a thyristor rectifier as a dc bus voltage link.
The pulse width modulation (PWM) signals to control
the power modules are generated by the scalar control
card equipped with a digital processor. A tacho generator
delivering 1v for 1000 rpm is mounted on the rotor shaft
to measure the rotor speed. The DPLL is built around the
4046 integrated circuit system. A DC generator (1 kw -
6.2 A) is coupled with the IM which feeds the resistor
bank used as a load. Investigated system is tested for
various ranges of target rotor speeds under various range
of loads. For each test, the rotor speeds, waveforms of
real and target speeds and the output of the LPF as con-
trol signal are together illustrated. Obtained experimental
results are given in Figures 4 to 18. Excellent steady
state frequency has been obtained especially at high and
low speeds proving the high performances of the rotor
speed regulation using the DPLL. At no load, excellent
steady state speed regulation is obtained. At a time of
load appliance, the square root of the stator phase current
in creases to compensate the effect of the load appliance.
Thus, the square root of stator phase voltage decreases
due the voltage drop caused by the stator resistance. The
fact that decreases the rotor speed. As, the PLL is in the
locked condition, and that the frequency of the incoming
signal decreases slightly. The phase difference between
the VCO signal and the incoming signal will begin to
increase in time. As a result, the filter output voltage
increases, and the VCO output frequency increases until
it matches the reference frequency, thus keeping the PLL
B. H. MOUNA ET AL.
64
Figure 3. A photo of the experimental se t up.
Figure 4. IM speed for a 1000rpm target speed under load
appliance of 35% of its rated value.
Figure 5. Control law for a 1000rpm target speed under
load appliance of 35% of its rated value.
Figure 6. IM speed for a 1000rpm target speed under load
appliance of 35% of its rated value.
Figure 7. IM speed for a 400rpm target speed under load
appliance of 40% of its rated value.
Copyright © 2011 SciRes. EPE
B. H. MOUNA ET AL.65
Figure 8. Real and target square waveforms for a 1000rpm
target speed under load applian ce of 40% of its rated value.
Figure 9. Real and target square waveforms for a 400rpm
target speed under load applian ce of 40% of its rated value.
Figure 10. IM speed for a 400rpm target speed under load
appliance of 50% of its rated value.
in the locked condition. As, it is illustrated by the ob-
tained experimental results under load appliance. At a
time of load elimination, the square root of the stator
Figure 11. Control law for a 400rpm target speed under
load appliance of 50% of its rated value.
Figure 12. Real and target square waveforms for a 400rpm
target speed under load appliance of 50% of its rated value.
Figure 13. IM speed for a 400rpm target speed under load
appliance of 60% of its rated value.
phase current decreases. Thus, the square root of stator
phase voltage increases. The fact that increases the rotor
speed. As, the PLL is in the locked condition, and that
Copyright © 2011 SciRes. EPE
B. H. MOUNA ET AL.
66
Figure 14. Control law for a 400rpm target speed under
load appliance of 60% of its rated value.
Figure 15. Real and square waveforms for a 400rpm target
speed under load appliance of 60% of its rated value.
Figure 16. IM speed for a 400rpm target frequency under
load appliance of 65% of its rated value.
the frequency of the incoming signal increases slightly.
The phase difference between the VCO signal and the
incoming signal will begin to decrease in time. As a re-
sult, the filter output voltage decreases, and the VCO
Figure 17. Control law for a 400rpm target speed under
load appliance of 65% of its rated value.
Figure 18. Real and target square waveforms for a 400rpm
target speed under load appliance of 65% of its rated value.
output frequency decreases until it matches the reference
frequency, thus keeping the PLL in the locked condition.
As, it is illustrated by the obtained experimental results
under load elimination. The digital scope screen images
are illustrating the frequencies and speeds signals which
are calibrated as follow: 1v for 1000rpm.
4. Conclusion
In this paper, an experimental set up DPLL IM speed
controller is designed and achieved. The overall system
with three phase 1kw squirrel cage IM has been designed
and tested in the laboratory over the entire range of
speeds and loads. Obtained experimental results show
that a precise speed regulation is achieved at steady state.
Compared with the other control laws, the present
scheme is in somewhat simpler, cheaper and provides
speed control with high precision. All high performances
scalar controlled IM drives require accurate rotational
speed information for feedback control. This information
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B. H. MOUNA ET AL.67
is mainly provided by tackogenerator. The use of this
sensor implies more electronics and high cost. To over-
come these problems, a speed observer can be included
in the control loop. Thanks to high performance of the
PLL technique, it can be used to reconstruct the IM
speed. The PLL sensorless novel scalar strategy IM
speed controller will be the subject for a follow up fur-
ther studies.
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