﻿ A Polynomial Algorithm of Optimum Cutting a Rectangle into Rectangles with Two Heights

American Journal of Operations Research
Vol.4 No.1(2014), Article ID:42346,8 pages DOI:10.4236/ajor.2014.41003

A Polynomial Algorithm of Optimum Cutting a Rectangle into Rectangles with Two Heights

M. Z. Arslanov

Institute of Problems of Informatics and Control, Almaty, Kazakhstan

Email: mzarslanov@hotmail.com

Received November 1, 2013; revised December 1, 2013; accepted December 8, 2013

ABSTRACT

We consider the problem of guillotine cutting a rectangular sheet into rectangular pieces with two heights. A polynomial time algorithm for this problem is constructed.

Keywords: Cutting; Convex Hull; Polynomial Algorithms

1. Introduction

The problems of rectangular packing and cutting are difficult problems of discrete optimization (for references see [1]). For example, the computational complexity of the problem of packing in a rectangular sheet the maximum number of equal small rectangles (pallet loading problem (PLP)) is unknown. Fast polynomial algorithms [2,3] are known for the problem of optimally guillotine cutting a rectangle into rectangles where 90˚ rotations are allowed. In [4,5] the problem of guillotine cutting a rectangular sheet into rectangles with a minimal trim loss is considered and polynomial algorithms for its solution are presented for the case when the number of occurrences of small rectangles in a cutting pattern is not restricted and rectangles cannot be rotated. Adding a constraint on the number of occurrences of rectangles complicates the problem. It is not known whether the problem of guillotine cutting a rectangular sheet into rectangles and rectangles belongs to (the class of the problems which are solvable in polynomial time). The general problem of packing is strongly NP-hard, and in a guillotine case it has pseudopolynomial algorithm of dynamic programming. For integer variant of a problem, from polynomial algorithm of Lenstra [6] for a problem of integer linear programming, it follows a polynomial algorithm for optimum packing of rectangles in a rectangle with the fixed set. When there are constraints on number of rectangles, the existence of polynomial algorithm is problematic. The matter is that the problem about optimum packing rectangles, of rectangles, of rectangles into a rectangle is equivalent to a problem MSP3 (the problem of packing bins with three lengths), for which the existence of polynomial algorithm is an unsolved problem of the schedulling theory so far [7]. We consider the problem of optimum (i.e with the minimum trim lost) guillotine cutting a rectangle into rectangles with two heights, without restrictions on the number of copies of each rectangle. Let’s designate this problem

This paper is organized as follows: In Section 2, we consider the properties of a knapsack polygon (the convex hull of the set of feasible solutions of a 2-dimensional knapsack problem). Section 2 is auxiliary for Section 3 but it is self-interesting for the theory of knapsack problems. In Section 3, we prove the main results about the existence of polynomial algorithm for considered cutting problem.

2. Some Properties of a Knapsack Polygon

The set of feasible solutions of a knapsack problem plays an important role for problems of guillotine cutting. In a 2-dimensional case, this set is presented as:

where. The convex hull of this set refers to as a knapsack polygon denoted by

where co denote the convex hull operation.

Let’s show, that a knapsack polygon can be presented as

(1)

where is a right triangle with vertices, is a number of nonzero vertices of, the symbol denotes an algebraic sum (the Minkowski sum) of sets:

If, then it is easy to see, that

is a singular triangle—an interval, connecting points. Similarly, if, then

Let’s consider the case. Let nonzero vertices of are sorted by increasing x-coordinates. Then the first vertex is. Let be the second nonzero vertex of. Then

where is defined as:

and all nonzero vertices of are translation of vertices of, excepting the first, by. Applying an induction, we obtain required representation.

Remark. This representation follows from a well-known representation of a convex polygon up to translation by the set of its sides sorted in counter-clockwise or clockwise order [8]. Note also that the Minkowski sum of two polygons can be presented by the union of their sides up to translation.

It is easy to establish the following recurrent equations, connecting coordinates of vertices and parameters of right triangles in the above representation:

Note the following properties of this representation:

If triangles are sorted by increasing order, then only one triangle can be singular: the first , ifthen, and the last, if, then. If in (1), where right triangles are sorted by increasing order, there are no singular triangles, then it is possible to add singular the first and last triangles

. Thus, from the beginning we may assume, that are singular triangles .

Among other properties note the following property. If, then

The similar possibility of further decomposition appears in the case, when boundary of a knapsack polygon besides vertices contains also other points of an integer lattice

Consider an example of a knapsack polygon:

It has 6 non zero vertices (0,7), (1,7), (3,6), (8,3), (11,1), (12,0) and can be presented by the Minkowski sum of right triangles:

where is a singular triangle.

Remark. If we denote by the set of integer points in:

then we have the next formula for the set of feasible solutions in a 2-dimensional knapsack problem:

where.

A knapsack polygon is characterized by a triplet of integer non-negative numbers.

Definition 1 A triplet, describing a knapsack polygon, is equivalent to a triplet if the sets of feasible solutions of corresponding knapsack problems are equal:

We say that a triplet can be decreased, if there exists an equivalent triplet , and.

Neighboring Farey fractions of [9]:

play an important role for a possibility of decreasing a triplet .

It is easy to show, that if is replaced by the optimum value of a knapsack problem:

then. If in addition, , then the triplet can be decreased. Thus, we can assume that . If or, then the triplet can not be decreased. Let’s show, that the triplet can not be decreased. Suppose on the contrary that there exists a triplet:

(2)

(3)

Because points

they also belong to

.

From here follows, that

Let’s consider two cases: a), b).

a). Let. By virtue of properties of Farey series

Consider a point. It satisfies (2), because

At the same time, this point does not satisfy (3):

That is, triplets are not equivalent.

b). Similarly, if, then by the properties of Farey series

Consider a point. It satisfies (2), because

On the other hand, it does not satisfy (3):

That is, in this case triplets are not equivalent too.

Thus, a question about decreasing a triplet is interesting only if

Lemma 1 Let be given a knapsack problem, the set of feasible solutions of which is given by an inequality

The triplet c an not be decreased if and only if

Proof. We prove this lemma by contradiction. Let, for example,. We shall show, that the triplet can be decreased. Let’s show, that the following inequalities

(4)

(5)

are equivalent.

1) Let. Let’s show, that

.

Inequality (4) is equivalent to. Consider three cases: a), b), c).

a). If, then and.

b). If, then. Because, then. By the properties of Farey series, in interval there are no numbers with denominator smaller than, therefore, i.e.,.

c). Let. Then. Especially,. That is.

2) Let. We shall show, that. Inequality (5) can be rewritten as. Consider three cases: a), b), c).

a). If, then. From here follows, that.

b). Let. Then. Especially, , i.e.,.

c). Let. Then and. Because an interval does not contain rational numbers with a denominator smaller than, , i.e.,.

The equivalence of Inequalities (4) and (5) shows a possibility of decreasing the parameters of Inequality (4) if.

A possibility of decreasing the parameters of Inequality (4) if can be shown similarly.

Let. We shall show, that it is impossible to decrease parameters. Let, on the contrary, the triplet can be decreased. Then there is a triplet:

(6)

(7)

First of all, , as is a solution of (6), (7). Consider two possible cases: a), b).

a). Let. By the property of numbers of Farey series

But the point does not satisfy (6) because

and satisfies (7) because and

That is, in this case decreasing of parameters is impossible.

b) Let. By the property of numbers of Farey series

and Take a point. Then (7) is carried out:

At the same time, (6) is not carried out because

The lemma is proved.

3. Main Results

It appears that considered problem of optimum guillotine cutting can be decomposed into two subproblems. The following theorem is valid.

Theorem 1 Let. Then among optimum cuttings of a problem

there exists cutting the side, such that we have the reduction of an initial problem to two subproblems

Proof. Let’s prove the theorem by contradiction. Let be a rectangle of the minimal area, for which the theorem is not correct. If the first cut for optimum cutting divides the side, the theorem will be fair for rectangles, and for both of them the first cut divides the side. Let the first cut divides the side. Replace ,. If or, the contradiction easily follows from the reasons, that for rectangles, the theorem is valid. Let, for example,. Then or. If, we have the first cut

and according to the theorem the second rectangle is cut into rectangles,

. By glueing together rectangles, we can receive optimum cut,. Thus, the desired contradiction can be received only if. If, or, the contradiction again can be received easily. Really, let we have the first cut,. Because, then or. Let the optimum cut is,. Then according to the theorem we have the cut,. By sticking together the second and third rectangles we have the optimum cut,. It is necessary to consider the case. Let, for example,. That is, the optimum cutting has a form,. If and, then and, as and it is easy to receive the contradiction. Let, for example,. For a rectangle the theorem is validtherefore we have cutting into rectangles, ,. It is possible to glue this cutting together with the cutting,. That is, the contradiction results to. If it is possible to reduce the triplet to the triplet, by means of the theorem of equivalence [3] then the cutting for a rectangle is decomposed, but then the cutting for a rectangle is decomposed into rectangles, too. Therefore, the triplet cannot be reduced and from the lemma 1 we have, where

are three consecutive members of the Farey series. That is, we have optimum cutting into rectangles,. But cutting into rectangles, will not be optimum. Because and the equality is not valid as, that is. Let’s consider rectangle. If (and therefore), we shall receive cutting into by presenting as. Because, we have cutting. Then by gluing together first two rectangles we have required optimum cutting,. The case is considered similarly. The theorem is proved.

Now the polynomial algorithm for a considered rectangular cutting problem follows from the following reasons. Let’s consider the set of feasible solutions for the side

The convex hull of this set can be presented as the algebraic sum (Minkowski sum) of elementary triangles

Application of the proved theorem and a the theorem 1 of equivalence [3] reduces the initial problem of optimum cutting to the set of problems of optimum cutting the rectangles.

The next lemma follows from area estimations.

Lemma 2 Optimum cutting of a rectangle can be reduced to the decision of the following knapsack problem

(8)

Proof. The proof is standard and can be omitted.

Knapsack problem (8) in the case of fixed sets can be solved by the well known polynomial algorithm of Lenstra [6] for integer linear programming. Therefore, next lemma is valid.

Lemma 3 For a problem of cutting into rectangles , with the fixed sets of indexes there exists a polynomial algorithm of optimum cutting.

Proof. If the first cut divide the side, i.e. we have cutting,

, then by applying an induction one would receive, that for, the lemma is valid and consequently the validity of the lemma for. Let the first cut divides. Then we have cutting into two rectangles. But then by presenting the side as the Minkowski sum of elementary triangles we can transform this cutting into cutting with the first cut dividing the side. The lemma is proved.

Uniting all results we obtain the following theorem.

Theorem 2 For a problem of optimum cutting into rectangles , with the fixed sets of indexes there exists a polynomial algorithm.

4. Conclusion

As it is said in introduction, the problems of guillotine rectangular cutting belong to the set of problems with pseudopolynomial algorithms. Intuition makes the hypothesis of existence of polynomial algorithm for the problem of optimum guillotine cutting into fixed number of small rectangles probable. In this paper, this hypothesis is justified for the problem of guillotine cutting a rectangular sheet into rectangular pieces with two heights.

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