Journal of Minerals & Materials Characterization & Engineering, Vol. 9, No.6, pp.519-525, 2010
jmmce.org Printed in the USA. All rights reserved
519
Sonochemical Coating of Ag-TiO
2
Nanoparticles on Textile Fabrics for Stain
Repellency and Self-Cleaning- The Indian Scenario: A Review
*1
Subhranshu Sekhar Samal,
2
P. Jeyaraman &
3
Vinita Vishwakarma
1, 2, 3
Centre for Nanoscience & Nanotechnology
(A joint Initiative of IGCAR, Kalpakkam & Sathyabama University), Chennai, India
* Corresponding Author:
Subhranshu Sekhar Samal, Scientist-C, CNSNT
Sathyabama University Campus, Chennai-600119
E-mail: ssubhransu@gmail.com
ABSTRACT
Surface modification is an important element of textile manufacturing. The final properties of a
textile material are critical in determining how they perform for their given end use. More
recently, botany and nanotechnology have united to explore not only the beauty and cleanliness
of the leaf, but also its lack of contamination and bacteria, despite its dwelling in dirty ponds. On
the basis of lotus leaf concept scientist developed a new concept “Self cleaning textile” the
textile surface which can be cleaned itself without using any laundering action. In this paper, the
role of silver- Titania nanoparticles synthesized and deposited on different types of fabrics using
ultrasound irradiation under an atmosphere of argon gas and decreasing both the cavitational
threshold and intensity of ultrasound power has been reviewed. The excellent antibacterial
activity of the Ag–Titania fabric composite against Escherichia coli (gram-negative) and
Staphylococcus aureus (gram-positive) cultures also reviewed with reference to Indian scenario.
Keywords: surface modification/ textile/self cleaning/ultrasound/silver
1. BACKGROUND
Nanoparticles possess distinct properties from those of bulk phase or individual molecules.
Surface modification is an important element of textile manufacturing. The final properties of a
textile material are critical in determining how they perform for their given end use. Nano-
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Subhranshu Sekhar Samal, P. Jeyaraman & Vinita Vishwakarma
Vol.9, No.6
coating the surfaces of textiles and clothing is one approach to the production of highly active
surfaces to have UV-blocking, antimicrobial and self-cleaning properties.
While antimicrobial properties are exerted by nano-silver, self-cleaning of wine and coffee stains
using a solar stimulated light is imparted by nano-TiO
2
coating. Silver nanoparticles can be used
as an antimicrobial agent in applications such as wound dressings and as surface coatings e.g.,
catheters. Silver colloids have been shown to provide a good antibacterial effect on polymers and
textile products.
The coating compositions that can modify the surface of textiles are usually composed of
nanoparticles, a surfactant, ingredients and a carrier medium. The use of Sonochemical
deposition processes could allow many new materials such as metals, and metal oxides to be
used as coatings for textile materials.
2. INTRODUCTION
The concept of nanotechnology is not new; it was started over forty years ago. Nanotechnology
is defined as the utilization of structures with at least one dimension of nanometer size for the
construction of materials, devices or systems with novel or significantly improved properties due
to their nano-size. Nanotechnology not only produces small structures, but also an anticipated
manufacturing technology which can give thorough, inexpensive control of the structure of
matter. Nanotechnology can best be described as activities at the level of atoms and molecules
that have applications in the real world. Nano-particles commonly used in commercial products
are in the range of 1 to 100 nm.
Nanotechnology is increasingly attracting worldwide attention because it is widely perceived as
offering huge potential in a wide range of end uses. The unique and new properties of
nanomaterials have attracted not only scientists and researchers but also industries, due to their
huge economical potential. Nanotechnology has real commercial potential for the textile
industry. This is mainly due to the fact that conventional methods used to impart different
properties to fabrics often do not lead to permanent effects, and will lose their functions after
laundering or wearing.
Nanotechnology can provide high durability for fabrics, because nano-particles have a large
surface area-to-volume ratio and high surface energy, thus presenting better affinity for fabrics
and leading to an increase in durability of the function. In addition, a coating of nano-particles on
fabrics will not affect their breath ability or hand feel. Therefore, the interest in using
nanotechnologies in the textile industry is increasing. The first work on nanotechnology in
textiles was undertaken by Nano-Tex, a subsidiary of the US-based Burlington Industries [1].
Vol.9, No.6 Sonochemical Coating of Ag-TiO
2
Nanoparticles on Textile Fabrics 521
Later, more and more textile companies began to invest in the development of nanotechnologies.
The properties imparted to textiles using nanotechnology include water repellence, soil
resistance, wrinkle resistance, anti-bacteria, anti-static and UV-protection, flame retardation,
improvement of dye ability and so on. Coating is a common technique used to apply nano-
particles onto textiles. The coating compositions that can modify the surface of textiles are
usually composed of nano-particles, a surfactant, ingredients and a carrier medium [2]. Several
methods can apply coating onto fabrics, including spraying, transfer printing, washing, rinsing
and padding. Of these methods, padding is the most commonly used [3-5]. The nano-particles
are attached to the fabrics with the use of a padder adjusted to suitable pressure and speed,
followed by drying and curing.
3. PURPOSE OF RESEARCH
Nature has already developed an elegant approach that combines chemistry and physics to create
super repellant surfaces as well as self cleaning surfaces. “Lotus leaves” is the best example of
self cleaning surfaces. The concept of self cleaning textiles is based on the lotus plant whose
leaves are well-known for their ability to ‘self-clean’ by repelling water and dirt.
Now day’s people are very busy in their work that they do not have time for clean their daily
wear cloths. People who are working in kitchens have headache to wash their garments. Also
military peoples have to survive in such drastic condition that they cannot wash their cloths.
Nanotechnology provides a new concept of self cleaning textiles which gives self-cleaning as
well as fresh cloths every day, this not only technically benefited but techno economically also
benefited.
There are basically two types of self-cleaning surfaces involving nanotechnology. In the first
place extremely water repellent, microscopically rough surfaces: dirt particles can hardly get a
hold on them and are, therefore, removed by rain or by a simple rinse in water .The second
example is given by photo-catalytic layers: due to a layer of nano crystalline titanium oxide,
fouling organic material is destroyed by solar irradiation.
Self -cleaning surface having a water contact angle greater than 150 degree and a very low roll
off angle. Water through these surfaces easily rolls off and completely cleans the surface in the
process. Self cleaning fabrics not only resist coffee and red wine stains but are also repellant to
water, dirt, odor and are antibacterial as well. The manufacturing of self-cleaning textiles uses
the following nanotechnology:
photo catalyst
microwaves
carbon nanotubes
metal oxide colloidal
silver nanoparticles
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Subhranshu Sekhar Samal, P. Jeyaraman & Vinita Vishwakarma
Vol.9, No.6
4. TITANIUM DIOXIDE
Titanium dioxide is a photo catalyst; when it is illuminated by light of energy higher than its
band gap, electrons in TiO
2
will jump from the valence band to the conduction band, and the
electron (e
) and electric hole (h+) pairs will form on the surface of the photocatalyst. The
negative electrons and oxygen will combine to form O
2
radical ions, whereas the positive
electric holes and water will generate hydroxyl radicals OH
-
. Since both products are unstable
chemical entities, when the organic compound falls on the surface of the photocatalyst, it will
combine with O
2-
and OH
-
and turn into carbon dioxide (CO
2
) and water (H
2
O). This cascade
reaction belongs to the oxidation-reduction class and its action is schematically illustrated in
Figure.1.
Figure.1. Photo catalysis mechanism of titanium dioxide.
The self-cleaning fabrics work using the photocatalytic properties of titanium dioxide, compound
used in many new nanotechnology solar cell applications. The fabric is coated with a thin layer
of titanium dioxide particles that measure only 20 nanometers in diameter. When this semi-
conductive layer is exposed to light, photons with energy equal to or greater than the band gap of
the titanium dioxide excite electrons up to the conduction band. The excited electrons within the
crystal structure react with oxygen atoms in the air, creating free-radical oxygen. These oxygen
atoms are powerful oxidizing agents, which can break down most carbon-based compounds
through oxidation-reduction reactions. In these reactions, the organic compounds (i.e. dirt,
pollutants, and micro organisms) are broken down into substances such as carbon dioxide and
Vol.9, No.6 Sonochemical Coating of Ag-TiO
2
Nanoparticles on Textile Fabrics 523
water. Since the titanium dioxide only acts as a catalyst to the reactions, it is never used up. This
allows the coating to continue breaking down stains over and over as shown in Figure 2.
Figure 2. Working of Self-cleaning textile.
5. SILVER NANOPARTICLES
Silver nanoparticles have a very large specific surface area, thus increasing their contact with
bacteria or fungi, and vastly improving their bactericidal and fungicidal effectiveness. Nano-
silver is very reactive with proteins. When contacting bacteria and fungi, it will adversely affect
cellular metabolism and inhibit cell growth. It also suppresses respiration, the basal metabolism
of the electron transfer system, and the transport of the substrate into the microbial cell
membrane. Furthermore, it inhibits the multiplication and growth of those bacteria and fungi
which cause infection, odor, itchiness and sores. Hence, nano-silver particles are widely applied
to socks in order to avoid growth of bacteria.
6. STATUS IN INDIA
The textile technology department of the Indian Institute of Technology (IIT), Delhi is working
on smart textiles: some are self-cleansing, thermo-regulated, odor-resistant, and there are others
meant for use as filters in the automotive industry. A team headed by Dr Ashwini K Agrawal and
Dr Manjeet Jassal is now set to start a state-of-the-art research facility on campus to carry out
research and development on next-generation textiles.
Dr. N. Vigneshwaran, a scientist at the Nanotechnology Research Group of the Central Institute
for Research on Cotton Technology (CIRCOT) Mumbai, India has reported the formation and
stabilization of silver nanoparticles inside the helical matrix of soluble starch [6]. His group has
also shown that nano-ZnO impregnated onto cotton textiles showed excellent antibacterial
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Subhranshu Sekhar Samal, P. Jeyaraman & Vinita Vishwakarma
Vol.9, No.6
activity against two representative bacteria, Staphylococcus aureus and Klebsiella pneumoniae
and promising protection against UV radiation.
Dr. Louis D’Souza and Dr. S Kadhirvelu of Kumaraguru College of Engineering, Coimbatore
studied the surface modification of textiles using Titanium dioxide and Zinc Oxide nanoparticles
separately to impart multifunctionality to textiles [7].
7. CHARACTERISTICS OF SONOCHEMICAL DEPOSITION
Electrostatic self-assembly [8], atomic layer depositions, sol gel deposition, sonochemical
deposition are few methods for depositing nano-scale thin films of various materials. The
sonochemical method is faster than the corresponding above mentioned preparation techniques.
The main advantage in conducting sonochemical experiments is that it is very inexpensive.
Sonochemistry is the creation, growth and collapse of a bubble that is formed in the liquid. The
second stage is the growth of the bubble, which occurs through the diffusion of solute vapor to
the volume of the bubble. The third stage is the collapse of the bubble that happens when the
bubble size reaches its maximum value. According to the hot-spot mechanism, this implosive
collapse raises the local temperature to 5000
o
K and the pressures to a few hundred atmospheres.
These extreme conditions cause the rupture of chemical bonds. The sonochemical products were
shown to have thicker walls than those synthesized by the conventional methods [9].
8. GOALS
The ultimate goal of the research in the field of self cleaning textiles will be the production of
ultra hydrophobic fabrics that utilize the so-called “lotus effect”. The analysis of stability,
surface morphology and wettability of the nanoparticles to be coated on the surface of the textile
should be carefully observed upto the highest degree. The antibacterial activities of nanoparticles
coated fabrics nylon, polyester and cotton should be looked into and the relationship between
particle, size, shape, chemical nature and surfaces roughness will be established for efficient
results.
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Method of applying nanoparticles, U.S. Pat. No: 6,645,569, 2003
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4. Xin, J.H., Daoud, W.A., and Kong, Y.Y., A New Approach to UV-Blocking Treatment for
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