Engineering
Vol.6 No.8(2014), Article ID:47765,10 pages DOI:10.4236/eng.2014.68046

Variable Gear Ratio Control Using Vehicle Body Slip Angle

Takahiko Yoshino, Hiromichi Nozaki

Department of Mechanical Engineering, University of Kogakuin, Tokyo, Japan

Email: ad12002@ns.kogakuin.ac.jp

Copyright © 2014 by authors and Scientific Research Publishing Inc.

This work is licensed under the Creative Commons Attribution International License (CC BY).

http://creativecommons.org/licenses/by/4.0/

Received 29 April 2014; revised 30 May 2014; accepted 11 June 2014

ABSTRACT

Vehicles with variable steering characteristics have long been studied and compared with those having typical fixed gear ratio steering, and the variable gear ratio properties are reported to have improved maneuverability and stability in high-speed lane changes and on slippery low-friction road surfaces. However, it is not clear how gear ratios should be set for individual vehicle characteristics. Therefore, the present study has investigated a variable steering gear system using body slip angle feedback for the purpose of improved maneuverability and stability in the critical cornering range and upwards, in excess of the critical limit, and into the countersteer range. The results of a driving simulator experiment show that the steering effect improves and maneuverability and stability increase in the critical cornering range and upwards, in excess of the critical limit, and into the countersteer range by applying linear-variable control to the steering ratio from a body slip angle of 5˚. This result is seen both in double lane changes, such as in hazard avoidance, and in J-turns with long drifting. Moreover, it shows an improvement in drift controllability through prompt countersteering. Overall, the present system can enhance the driver’s hazard avoidance capability.

Keywords:Motion Control, Automobile, Vehicle Dynamics, Maneuverability, Variable Gear Ratio

1. Introduction

Vehicles with variable steering characteristics have long been studied, and the effectiveness of variable gear ratio control in particular has been shown [1] -[4] . Gear ratio control matches the vehicle’s response to the driver’s input, thus improving maneuverability and stability, by varying the relationship between the steering wheel angle and the turning angle of the tires. The solutions proposed include Variable Gear Ratio (VGR), where the gear ratio is varied according to the steering wheel angle, Variable Gear-ratio Steering (VGS), where the gear ratio is varied according to the vehicle speed and steering wheel angle, and Variable Gear Ratio Steering (VGRS), where the gear ratio is varied according to the vehicle speed, steering angular velocity, as well as split friction roads. Compared with the usual fixed gear ratio, steering with variable gear ratio properties is reported to have improved maneuverability and stability in high-speed lane changes and on slippery, low-friction road surfaces [5] . Furthermore, Nozaki reports that when the rear wheels fall into the drift range, a vehicle is easier to control (even when unstable) through the use of variable steering gear control where a steering gear ratio of 7.5 - 9.0 is achieved [6] . However, it is not necessarily clear how gear ratios should be set for individual vehicle characteristics. The present study has therefore investigated a variable steering gear system with body slip angle feedback for the purpose of improved maneuverability and stability in the critical cornering range and upwards, in excess of the critical limit, and into the countersteer range.

On the other hand, Nozaki reports that Differential Steering Assist (DSA) is effective as it can reduce the countersteer delay in drift cornering [7] -[9] . We hypothesized that the combination of differential steering assists and the variable steering system proposed in the present study promises to be significantly effective; therefore, we also investigated this cooperative control method. The present study considers vehicles where free variable control of the front-wheel steering characteristics is implemented, such as steer-by-wire vehicles that are likely to become standard in the future. We investigated variable gear ratio control that improves the driver’s hazard avoidance capability by utilizing the degrees of freedom of steer-by-wire systems. We performed an investigative experiment using a driving simulator that supports drift cornering, the results of which, reported here, show that adding a control mechanism promises to be remarkably effective.

2. Experimental Apparatus

2.1. Driving Simulator to Simulate Drift Cornering

The driving simulator used in the present study realistically reproduces not only grip cornering but also drift cornering. It can simulate extensive yawing behavior and lateral acceleration through triaxial control (yaw, roll, and lateral translation), and dynamic behaviors such as spin or drift in the critical cornering area/ranges can be reproduced. The driving simulator consists of three parts—a PC for control, a motion device, and a control panel —and performs triaxial control based on the yaw rate and the lateral acceleration generated by CarSim. The driving simulator configuration is shown in Figure 1, and the motion device specifications are shown in Table1 Black curtains are drawn around the test subjects to enhance the sensation of actually driving, and the subjects operate the vehicle based on moving images of driving situations projected on the display.

2.2. Vehicle Model

CarSim, a full-vehicle simulator developed by the Mechanical Simulation Corporation (MSC, USA), is used as the vehicle model for the driving simulator. Table 2 lists the number of main vehicle components and the number of degrees of freedom. The specifications for the test vehicle used in this experiment are shown in Table3

Figure 1. Driving simulator.

Table 1. Parameters and performance of driving simulator.

Table 2. Components and degrees of freedom of the vehicle model [10] .

Table 3. Parameters for calculation.

A vehicle model with an FR layout (front-engine, rear-wheel drive) was configured for the engine layout and drive system.

Typical tire characteristics, as shown in Figure 2, were used for the tire cornering force characteristics. The maximum cornering force is at a slip angle of 10˚, and the acceleration and deceleration characteristics were configured as shown in Figure 3. When the slip angle and slip ratio are applied simultaneously, they are calculated using the friction circle concept. The final behavior in the present study demonstrates a rear-wheel skid. The grip limit in the present paper is therefore given for the point where the rear wheels generate the maximum cornering force.

3. Vehicle Control System

3.1. Variable Steering Gear System Using Body Slip Angle Feedback

Within the grip range, an adequate steering gear ratio for normal vehicles of 15.0 - 18.0 is effective. Due to the significant amount of steering to reach the countersteer angle required in the drift range, a time delay may occur. We therefore posed the hypothesis that reducing the steering gear ratio will be effective. For the variable steering gear system used in the present study, we used a model that applies variable control to the steering gear ratio using the body slip angle (Figure 4). VGR1 distinguishes between drifting and gripping based on the body slip angle. When the body slip angle exceeds 10˚ (the body slip angle at maximum cornering force), the steering gear ratio is brought down from 18 to 6 in steps. In other words, when the vehicle is drifting, the steering gear ratio is changed, and the countersteer delay is reduced. VGR2 changes the steering gear ratio in a linear fashion when the body slip angle is 5˚ or over. The cornering force decreases, and the steering effect lags in the critical cornering range. Lowering the steering gear ratio improves the steering effect. The steering gear ratio is maintained at 6 for a body slip angle of 10˚ or over. Through this, the maneuverability and stability can be expected to improve in the critical cornering range and upwards in excess of the limit and into the countersteer range.

3.2. Differential Steering Assist

Symbols:

Figure 2. Tire cornering force characteristics.

Figure 3. Longitudinal tire force characteristics.

δf: Front-wheel actual steering angle

δH: Steering angle

: Steering angular velocity N: Steering gear ratio P: Differential steering assist constant

(1)

As shown in Equation (1), a method is used for the differential steering assist (DSA) where the sum of the product of the steering angle input and the gear ratio and the product of the differentiated steering angle value and the DSA constant P are entered as the front-wheel actual steering angle [11] [12] . By applying differential steering assist control when the body slip angle exceeds 10˚, the countersteer delay can be reduced. By varying this P value, the differential steering assist effect can be reinforced or weakened. In fact, a differential steering assist control block (Figure 5) has been provided for the Simulink steering section in the driving simulator discussed in Section 2.

4. Verification Experiment Using a Driving Simulator

4.1. Experimental Method

For the present study, we conducted an experiment with a double lane change course, such as in hazard avoidance, and a J-turn course. The experimental course is illustrated in Figure 6. For the double lane change course, the vehicle entered the course from a straight line at a maximum passing speed of 135 km/h and steered so that it does not leave the lane. For the J-turn course, the vehicle speed was 90 km/h, a high enough speed that is accompanied by drifting. The vehicle speed was set to maintain the specified speed. The subjects were instructed to concentrate on the steering and to follow the target course. The experiment was conducted according to four variations: VGR1, VGR2, DSA + VGR2 (DSA constant P = 0.07), and No Control (conventional FR vehicles without control), as described in Table4 A subject was considered to have performed the experiment successfully if they completed the course and to have failed if they deviated substantially from the course or spun the vehicle out. The experiment was run five times for each variation in random sequences. The subjects are listed in Table5 The experiment was conducted with a total of four subjects: one subject was relatively familiar with driving a car (Subject A), one subject had a driving license but hardly ever drove a car (Subject B), and two

Figure 4. Comparison of the gear ratio changes of VGR2 and VGR1.

Figure 5. Block diagram of differential steering assist system.

Figure 6. Course (Double lane change, J-turn).

Table 4. Experimental pattern.

Table 5. Subject characteristics.

subjects occasionally drove (Subject C) and (Subject D). The subjects were asked to complete a 30-minute training session before the experiment to familiarize themselves with operating the driving simulator.

4.2. Results of the Double Lane Change Course Experiment and Observations Based on the Running Data

Figure 7 show the experimental results for Subject A (the experimental results for the other subjects showed similar trends). The travel trajectory in the experiment shown in Figure 7(a) makes clear that for DSA + VGR2, the travel trajectory almost completely stayed within the course, and there was little deviation near the course exit. For VGR2, the vehicle passed through a point a little outside of the course but ultimately returned to the course. For VGR1 and No Control, the vehicle was unable to follow the course at the end of the single lane change around 150 m and exited the course.

Based on the body slip angle results shown in Figure 7(b), we found that the body slip angle is most reduced for DSA + VGR2. The slip angle was stable with the maximum being 14˚ and converged swiftly. For VGR2, the slip angle increased with a maximum of 25˚, but by applying variable control on the steering gear ratio from a body slip angle of 5˚, the steering effect improved around the critical cornering range and started to converge. For VGR1 and No Control, the body slip angle exceeded 10˚ from around 3.5 seconds, entered the drift range, and spun out. For VGR1, the vehicle was brought under control by changing the steering gear ratio to 6 when the body slip angle reached 10˚, but the radically changed steering feel affected the driver’s subsequent operation, and the vehicle ultimately spun out. In the No Control variation, the vehicle was not once brought under control and spun out.

The yaw rate is illustrated in Figure 7(c). It was within 40 to −60 deg/s for DSA + VGR2 and VGR2, and the body behavior was stable. For VGR1 and No Control, there was substantial aberration from around 3.5 seconds when the vehicle entered a drift state, and it is clear from the yaw rate that the vehicle spun out.

The steering wheel angle is shown in Figure 7(d). The steering wheel was turned from around 2 seconds with the steering pattern varying, and for VGR2 and DSA + VGR2, the steering amount was small, and convergence at the lane change exit was swift and stable. This is due to the effect of DSA in the drift range and the effect of VGR2 in areas connected with the grip-drift ranges. For VGR1 and No Control, the steering amount is largely unstable.

Figure 8 illustrates the success rate of the experiment. The results indicate that for all subjects, the highest success rate was for DSA + VGR2. When comparing the next most successful VGR2 with DSA + VGR2, the effect of the presence or absence of DSA becomes apparent. The success rate for VGR1 was lower than for VGR2, and the difference in steering effect around the critical cornering range with a slip angle of 5˚ - 10˚ can be said to affect the success rate. The success rate for the No Control variation was 0% for all subjects, and they were hardly able to drive.

(a)(b)(c)(d)

Figure 7. Experiment results. (a) Running trajectory; (b) Vehicle body slip angle; (c) Yaw rate; (d) Steering wheel angle.

Figure 8. Success analysis (double lane change course).

4.3. Results of the J-Turn Course Experiment and Observations Based on the Running Data

Figure 9 show the experimental results for Subject A (the experimental results for the other subjects showed similar trends). As is clear from the travel trajectory in the experiment, as illustrated in Figure 9(a), the course was most closely followed with DSA + VGR2. For VGR2, the vehicle drifted outwards by about 20 m near the J-turn course exit but ultimately returned to the course. For VGR1, the vehicle drifted outwards by about 40 m near the J-turn course exit and was unable to follow the course. For the No Control variation, the course could not be completed, and the vehicle exited the course.

The body slip angle shown in Figure 9(b) illustrates the behavioral differences for all assist variations from around 5 seconds, when the vehicle entered its cornering state. For DSA + VGR2, the slip angle fluctuations stabilized even after entering the drift range, and convergence was swift. Next, the maximum value for VGR2 hardly varied from that for DSA + VGR2, but maintaining the drift state became difficult. However, since the steering effect had improved by applying variable control to the steering gear ratio, a move towards convergence could be made. In the case of VGR1, the steering feel had undergone a radical change through the switch in the steering gear ratio, and although the vehicle did not spin out, it was unstable, and convergence was delayed. For the No Control variation, the value increased rapidly from around 8 seconds, and the vehicle was not once brought back under control and spun out.

The yaw rate is shown in Figure 9(c). The graph shows that for DSA + VGR2, there was little change in the yaw rate, and the body remained stable. There was more variation in the yaw rate for VGR2, but it started to converge from 8 seconds. The amount of variation for VGR1 remained large until the end. The No Control variation showed substantial deviation as the vehicle spun out from around 8 seconds.

(a)(b)(c)(d)

Figure 9. Experiment results. (a) Running trajectory; (b) Vehicle body slip angle; (c) Yaw rate; (d) Steering wheel angle.

Figure 10. Success analysis (J-turn course).

The steering wheel angle is shown in Figure 9(d). It shows that in the three cases where control is applied, the body was controlled through countersteer. For the DSA + VGR2 variation, the DSA effect allowed for small corrections to the body once it entered the drift range, and the steering wheel could be returned to steering in a straight line the quickest. For VGR2 and VGR1, differences emerged in driver operation due to the variable steering gear system. For VGR2, the steering wheel angle was greatest at around 9 seconds, and the amount of operation gradually decreased. For VGR1, the steering wheel angle was greatest at around 16 seconds without much variation in the amount of operation for the entire course. Since the No Control variation had no assist function, the steering wheel response was slow, and the body could not be controlled through countersteer.

Figure 10 shows the success rates for the experiment. The success rates were found to be highest with DSA + VGR2 for all subjects. Favorable results were achieved through the multiplier effect of DSA control in the ranges where the cornering limit was exceeded, which added to the improvement in steering effect by VGR2 near the grip range. The next best results were achieved by VGR2, VGR1, and No Control, in that order.

5. Conclusion

The present study has investigated a variable steering gear system with body slip angle feedback for the purpose of improving maneuverability and stability in the critical cornering range and upwards, in excess of the critical limit, and into the countersteer range. The results show that the steering effect improves and maneuverability and stability increase for cornering in the critical cornering range and upwards, in excess of the critical limit, and into the countersteer range by applying linear-variable control to the steering ratio from a body slip angle of 5˚. This result is seen both in double lane changes, such as in hazard avoidance, and in J-turns with long drifting. It moreover showed an improvement in drift controllability through prompt countersteering. A multiplier effect was found by combining the present system with differential steering assist, thus enabling easier control of vehicle behavior in the drift range. The present system can improve the driver’s hazard avoidance capability.

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