Green and Sustainable Chemistry
Vol.07 No.01(2017), Article ID:74054,15 pages
10.4236/gsc.2017.71002

Effects of PBr3 Addition to Polysilane Thin Films on Structures and Photovoltaic Properties

Junya Nakagawa1, Takeo Oku1*, Atsushi Suzuki1, Tsuyoshi Akiyama1, Masahiro Yamada2, Sakiko Fukunishi3, Kazufumi Kohno3

1Department of Materials Science, The University of Shiga Prefecture, Hikone, Japan

2Osaka Gas Co., Ltd., Osaka, Japan

3Osaka Gas Chemicals Co., Ltd., Osaka, Japan

Copyright © 2017 by authors and Scientific Research Publishing Inc.

This work is licensed under the Creative Commons Attribution International License (CC BY 4.0).

http://creativecommons.org/licenses/by/4.0/

Received: December 22, 2016; Accepted: February 7, 2017; Published: February 10, 2017

ABSTRACT

Organic thin film solar cells are potential next generation solar cells. Many p-type semiconductors have been used in organic solar cells, but there have been far fewer reports involving n-type organic semiconductors. Developing new n-type organic semiconductors is therefore desirable. Polysilane thin films were spin-coated from solutions containing phosphorus (P), and the effects of P addition on film microstructures and electronic properties as n-type semiconductors were investigated. Microstructures of poly-methyl-phenyl- silane (PMPS), dimethyl-polysilane (DMPS) and deca-phenyl-penta-silane (DPPS) thin films were investigated by X-ray diffraction and transmission electron microscopy. PMPS thin films doped with P (PMPS(P)) were amorphous upon annealing at 300˚C, while DMPS(P) and DPPS(P) thin films exhibited crystalline structures. PMPS(P) and DMPS(P) thin films exhibited decreased electrical resistances upon P doping. The energy gaps of PMPS(P), DMPS(P) and DPPS(P) were 3.5, 3.9 and 3.8 eV, respectively. Decreased photoluminescence intensities of PMPS, DMPS and DPPS were observed upon P doping. The desorption of phenyl and methyl groups from PMPS(P) thin films was observed from Raman scattering measurements. Solar cells containing polysilane(P)/poly[3-hexylthiophene] heterojunction structures were fabricated and exhibited photovoltaic behavior.

Keywords:

Microstructure, Thin Film, Property, Polysilane, Solar Cell

1. Introduction

Solar cells are a promising clean energy alternative to fossil fuels. The production cost of current silicon solar cells is high, and reducing the cost of solar cells is a priority. To this end, organic semiconductor based solar cell are potential next generation solar cells. Organic thin film solar cells are economical to produce, flexible and light weight, and their photovoltaic and optical properties have been much studied [1] [2] [3] [4] . Many p-type semiconductors have been used in organic solar cells, but there have been far fewer reports involving n-type organic semiconductors. Developing new n-type organic semiconductors is an important next step.

Polysilane materials are p-type semiconductors, and have been applied as conducting materials in photovoltaic systems [1] - [7] . Polysilanes are organic polymers containing main chain Si-Si bonds and side chain organic substituents. They exhibit σ-conjugation along the Si main chain, and their hole mobility is ca. 10−4 cm2∙V−1∙s−1 [1] . Polysilane Si main chains are similar to σ-bonded polyolefin C-C chains. Polysilanes possess a 3p orbital and an enlarged σ-orbital, compared with polyolefins with their 2p orbital. Polysilanes can potentially be applied as p-type semiconductors in organic thin film solar cells, but few studies on polysilane solar cells have been reported [1] [8] [9] [10] . Doped polysilanes can act as n-type semiconductors, and while they have been applied in organic solar cells, further investigation is needed [11] [12] .

Herein, polysilane thin films were spin-coated from solutions of poly-methyl- phenyl-silane (PMPS), dimethyl-polysilane (DMPS) and deca-phenyl-penta-silane (DPPS) with phosphorus (P). The effect of P addition on film microstructures and electronic properties as n-type semiconductors were investigated. Spin- coating is economical and applicable to the mass production of thin films. Light induced carrier separation and charge transfer was investigated from ultraviolet-visible (UV-vis) absorption and photoluminescence measurements. The effects of P addition were investigated from current density-voltage (J-V) characteristics, UV-vis absorption and photoluminescence measurements and Raman scattering spectra [13] [14] [15] . Film microstructures were investigated by X-ray diffraction (XRD) and transmission electron microscopy (TEM).

2. Experimental Procedures

Figure 1(a) shows the molecular structures of PMPS, DMPS, DPPS and phosphorus bromine (PBr3) which was used as the P dopant. Indium tin oxide (ITO) glass plates (Xin Yan Technology, ~10 Ω/□) were ultrasonically cleaned with acetone and methanol, and dried under N2. Figure 1(b) depicts a polysilane thin film deposited on a substrate. PBr3 (0.05 mL, Wako) and PMPS or DPPS (24 mg, Osaka Gas Chemicals) or DMPS (24 mg, Strem Chemicals) were added to 1 mL of o-dichlorobenzene [8] . The resulting solution was spin-coated at 1000 rpm, and the substrate then annealed at 300˚C for 10 min under N2. Au contacts were vacuum-evaporated as the top electrode.

The structure of solar cells is shown in Figure 1(c). ITO glass plates were cleaned as above. TiOx thin films were prepared by a sol-gel procedure, in which titanium tetraisopropoxide was mixed with 2-methoxyethanol and acetylacetone.

Figure 1. (a) Structures of PMPS, DMPS, DPPS and PBr3. (b) Structure of polysilane thin film deposited on substrate. (c) Structure of polysilane(P)/P3HT heterojunction solar cell.

The resulting TiOx precursor solution was spin-coated on the ITO substrate in air, and the substrate annealed at 140˚C for 60 min in air. PBr3 (0.02 mL) and polysilane (24 mg) were added to 1 mL of o-dichlorobenzene, and the resulting solution spin-coated on the substrate at 1000 rpm.

The substrate was annealed at 300˚C for 10 min in N2. Poly[3-hexylthiophene] (P3HT) (Sigma Aldrich) was spin-coated on the substrate at 1000 rpm, and the substrate annealed at 300˚C for 10 min in air. Poly(3,4-ethylenedioxylenetthi- ophene): polystyrene sulfonic acid (PEDOT:PSS) was spin-coated on the substrate at 2000 rpm. Au contacts were vacuum-evaporated as the top electrode. The final device was annealed at 140˚C for 10 min under N2.

Polysilane thin film microstructures were investigated by XRD (Philips, X’pert-MPD) with CuKα radiation operated at 40 kV and 40 mA, and TEM (Hitachi, H-8100) operated at 200 kV. J-V characteristics were measured using a Hokuto Denko, HSV-110 apparatus in the dark, and using an AM 1.5 solar simulator (San-ei Electric, XES-301S).

Optical properties were investigated by UV-vis absorption spectroscopy (Jasco, V-670). Photoluminescence measurements were recorded using a Hitachi F-4500 spectrofluorometer. Film thicknesses were measured by atomic force microscopy (AFM; SII SPA400). Thin film carrier concentrations and mobilities were estimated using the Hall effect measurement system (Toyo, ResiTest 8320). Raman scattering spectra were recorded with a Raman laser spectrometer (Jasco, NRS-5100). Raman modes and optical images were observed using an excitation laser wavelength of 532 nm.

3. Results and Discussion

3.1. Microstructures of Thin Films

XRD patterns of PMPS, DMPS and DPPS thin films after annealing are shown in Figure 2. PMPS did not exhibit sharp diffraction peaks, while DMPS and DPPS did. A broad peak at 2θ of 8.7˚ was observed for PMPS, which disappeared upon addition of PBr3. The diffraction pattern of the P doped PMPS (PMPS(P)) thin film indicated the crystalline structure became amorphous upon doping.

Figure 2. XRD patterns of annealed thin films of (a) PMPS, (b) DMPS and (c) DPPS thin films, with and without P doping.

Diffraction peaks at 2θ of 13˚, 14˚ and 26˚ were observed for DMPS, and their intensity increased upon P doping. Diffraction peaks at 2θ of 8.2˚, 8.9˚, 9.4˚ and 13˚ were observed for DPPS, and their intensity decreased upon P doping. The XRD results indicate that DMPS and DPPS thin films were crystalline. Doping PMPS with P enhanced the decomposition of PMPS, facilitated the formation of the amorphous structure. The structure of DMPS contains less steric hindrance than that of PMPS, which accounts for the more crystalline nature of the DMPS thin film.

Crystallite sizes (D) of PMPS(P), DMPS(P) and DPPS(P) thin films are summarized in Table 1. D values were estimated from Scherrer’s equation:

(1)

where λ, B and θ represent the X-ray source wavelength, full width at half maximum (FWHM) and Bragg angle, respectively. D values of PMPS(P), DMPS(P) and DPPS(P) thin films were 6.9, 22 and 64 nm, respectively.

Figure 3 shows TEM images of PMPS(P), DMPS(P) and DPPS(P) thin films,

Table 1. Structural parameters from XRD patterns of PMPS(P), DMPS(P) and DPPS(P) thin films.

Figure 3. TEM images of (a) PMPS(P), (b) DMPS(P) and (c) DPPS(P) thin films, and (d) electron diffraction pattern of PMPS(P).

and an electron diffraction pattern of PMPS(P). The polysilanes possessed nanoparticle structures, and the electron diffraction pattern of PMPS(P) indicated a relatively amorphous structure.

3.2. Electronic and Optical Properties of Thin Films

J-V characteristics of polysilane thin films measured in the darkare shown in Figure 4. Table 2 shows electrical resistances of polysilane thin films calculated at +0.20 V. PMPS(P) and DMPS(P) thin films exhibited decreased electrical resistances upon P doping. PMPS(P) exhibited n-type behavior, with a carrier

Figure 4. J-V characteristics of (a) PMPS, (b) DMPS and (c) DPPS thin films in the dark.

Table 2. Electrical resistances of undoped and P doped polysilane thin films.

concentration and electron mobility of 1.0 × 1019 cm−3 and 2.4 cm2・V−1・s−1, respectively.

Figure 5 shows UV-vis absorption spectra of PMPS, DMPS and DPPS thin films after annealing. All three exhibited obvious absorptions at 300 - 400 nm, which increased in intensity upon doping. This suggests that increased photo absorption arose from the desorption of phenyl and methyl groups, from side chains in PMPS, DMPS and DPPS.

Transmittance spectra of PMPS, DMPS and DPPS thin films after annealing are shown in Figure 6. Film thicknesses were estimated to be ca. 1 μm from AFM measurements. Tauc plots show (αhν)2 versus hν values for PMPS, DMPS and DPPS thin films after annealing. Optical absorption coefficients (α) were determined from the spectral transmittance by:

(2)

Figure 5. UV-vis absorption spectra of (a) PMPS, (b) DMPS and (c) DPPS thin films, with and without P doping.

where d and T are the film thickness and transmittance, respectively [16] . Optical band gap energies (Eg) were determined from:

(3)

where h is Planck’s constant, ν is the frequency and n depends on the nature of the transition. n was found to be 1, corresponding to direct band to band transition. The intersection of the straight line with the hν axis determines the value of Eg. Table 3 shows Eg values of polysilane thin films with and without P doping.

Figure 6. Optical transmission spectra of (a) PMPS, (b) DMPS and (c) DPPS thin films, with and without P doping. Tauc plots for (d) PMPS, (e) DMPS and (f) DPPS thin films with P doping.

Table 3. Energy gaps (Eg) of undoped and P doped polysilane thin films.

Eg for PMPS, DMPS and DPPS were 3.3, 3.9 and 3.4 eV, respectively. Eg for PMPS(P), DMPS(P) and DPPS(P) increased slightly to 3.5, 3.9 and 3.8 eV, respectively.

Photoluminescence spectra of PMPS, DMPS and DPPS thin films after annealing are shown in Figure 7. The excitation wavelength was 250 nm. PMPS, DMPS and DPPS exhibited photoluminescence with emission at 300 - 450 nm. Decreased photoluminescence intensities for PMPS, DMPS and DPPS were observed upon doping, attributed to structural transition from the addition of PBr3 and annealing at 300˚C. This characteristic has been previously explained by light-induced charge separation between polysilane units and P [17] .

Raman scattering spectra of PMPS DMPS and DPPS thin films after annealing are shown in Figure 8. Raman active modes of the PMPS(P) film were observed at 1001, 1032, 1103, 1590, 2901, 2965 and 3053 cm−1. Peaks at 1001, 1032, 1103 and 1590 cm−1 in the spectrum of PMPS were attributed to phenyl group vibration modes. Peaks at 2901, 2965 and 3053 cm−1 in the spectrum of PMPS were attributed to methyl group vibration modes. Adding PBr3 to PMPS decreased the

Figure 7. Photoluminescence spectra of (a) PMPS, (b) DMPS and (c) DPPS thin films, with and without P doping.

Figure 8. Raman scattering spectra of (a) and (d) PMPS, (b) and (e) DMPS and (c) and (f) DPPS thin films, with and without P doping.

peaks at 1001, 1590, 2901, 2965 and 3053 cm−1. Vibrations of the Si crystal lattice at ca. 520 cm−1 [18] were not observed in the spectra of the PMPS or PMPS(P) thin films. A peak at 480 cm−1 was observed in the spectrum of the DMPS thin film owing to amorphous Si [8] , and its intensity decreased upon doping. No peaks were apparent at 400 - 600 cm−1 in the spectrum of the DPPS thin film.

Proposed mechanisms for P doping in PMPS, DMPS and DPPS are shown in Figure 9. Phenyl and methyl groups in PMPS side chains desorbed during annealing at 300˚C, and −PBr2 bound to PMPS side chains. Methyl bromide and benzene bromide were formed, and an amorphous structure formed from the Si chain structure [19] . Numerous methyl groups desorbed from DMPS side chains, and −PBr2 bound to side chains during annealing. Methyl bromide was formed, and an amorphous structure was formed from the main Si chain structure. A Si ring opening reaction occurred in DPPS. Si-Si bonds were broken, and numerous phenyl groups also desorbed from DPPS side chains.

3.3. Photovoltaic Properties of Thin Films

Parameters measured for PMPS(P)/P3HT, DMPS(P)/P3HT and DPPS(P)/P3HT

Figure 9. Proposed changes in microstructure of (a) PMPS(P), (b) DMPS(P) and (c) DPPS(P) during annealing.

heterojunction solar cells are summarized in Table 4. The ITO/TiOx/PMPS(P)/ P3HT/PEDOT:PSS/Au solar cell generated a photocurrent and photovoltage, with an open-circuit voltage (VOC) of 0.14 V, short-circuit current (JSC) of 0.049 mA∙cm2, fill factor (FF) of 0.21 and power conversion efficiency (η) of 1.9 × 103%. These parameters were better than those exhibited by the other devices, as shown in Figure 10. The photoresponse arose from photoinduced carriers generated at P3HT layers. η is lower than values of ordinary organic solar cells, which is attributed to interfacial defects of the p-n junction. Further improvement of the interfacial structure is therefore necessary.

The energy level diagram of the PMPS(P)/P3HT heterojunction solar cell is shown in Figure 11, in which reported values were used for energy levels [20] [21] . P3HT generated the electronic carriers in the PMPS(P)/P3HT heterojunction solar cell, which explained the increase in efficiency.

Table 4. Photovoltaic parameters of polysilane(P)/P3HT heterojunction solar cells.

Figure 10. J-V characteristics of PMPS(P)/P3HT, DMPS(P)/P3HT and DPPS(P)/P3HT heterojunction solar cells under AM1.5 solar simulation.

Figure 11. Energy level diagram of the PMPS(P)/P3HT heterojunction solar cell.

Energy barriers existed near the semiconductor/metal interface, and charge was transferred by light irradiation from the ITO substrate side. Holes were transported to the Au electrode and electrons to the ITO substrate. The present polysilane materials might also be utilized as hole transport materials for the recent developed perovskite ? based solar cells [22] [23] .

4. Conclusion

PMPS, DMPS and DPPS thin films were fabricated by spin-coating, and the effect of doping with P was investigated. PMPS(P) thin films exhibited an amorphous structure after annealing at 300˚C, while DMPS(P) and DPPS(P) thin films were crystalline after annealing. Crystallite sizes of PMPS(P), DMPS(P) and DPPS(P) thin films were 6.9, 22 and 64 nm, respectively, and the polysilane films possessed nanoparticle structures. In the absence of light, PMPS(P) and DMPS(P) thin films exhibited decreased electrical resistances upon P doping. The energy gaps of PMPS, DMPS and DPPS were 3.3, 3.9 and 3.4 eV, respectively, and those of PMPS(P), DMPS(P) and DPPS(P) were 3.5, 3.9 and 3.8 eV, respectively. A decrease in photoluminescence intensity of all thin films was observed upon P doping, because of light-induced charge separation between polysilane units and P. Annealing at 300˚C caused the desorption of phenyl and methyl groups from PMPS(P) side chains. A peak at 480 cm−1 was observed in the Raman spectrum of the DMPS thin film. This arose from amorphous Si, and decreased in intensity upon P doping. Thus, P was doped in polysilanes, and PMPS acted as an n-type semiconductor. Solar cells with PMPS(P)/P3HT, DMPS(P)/ P3HT and DPPS(P)/P3HT heterojunction structures were fabricated and exhibited photovoltaic behavior.

Acknowledgements

This work was partly supported by Satellite Cluster Program of the Japan Science and Technology Agency, and a Grant-in-Aid for Scientific Research (C) No. 25420760.

Cite this paper

Nakagawa, J., Oku, T., Suzuki, A., Akiyama, T., Yamada, M., Fukunishi, S. and Kohno, K. (2017) Effects of PBr3 Addition to Polysilane Thin Films on Structures and Photovoltaic Properties. Green and Sustainable Chemistry, 7, 20-34. https://doi.org/10.4236/gsc.2017.71002

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